Products of CS Instruments GmbH

UltraCam Leak detector LD 500 Ultrasound Camera UltraCam LD 500/510 Shows exactly where compressed air leaks are on the screen and makes finding compressed air leaks much easier – even in harsh environments! shows you where the leak is on the screen Find leaks during production without interruption of plant operation very intuitive and no training required! let’s you hear where the compressed air leak is also on the headphones 5 LED’s and ambient light sensor for intelligent lighting in dark environments Leak estimation function (l/min or cfm) and (Cost per Year)  Running time of 7 hours of the LD 500/ LD 510 Lightest acoustic camera on the market with 600 gr can be connected to existing LD 500/ LD 510

UltraCam Leak detector LD 510 Display and function in detail UltraCam LD 500/510 The UltraCam LD 500/510 uses 30 MEMS microphones to calculate and visual-ise the ultrasound image. In addition, the device makes inaudible ultrasound audible  Advantage over the classic leak detectors: Visual representation of the leakage in the live image, even in noisy environments during production To determine the leakage rate, the user aims the laser directly at the leakage. Leakage, laser and red circle must be on top of each other in the image. Then, the leakage rate in I/min or fm and the costs in €/year are determined exactly. The distance is measured automatically.

VA 521 - Compact Inline flow meter for compressed air and other gas types No inlet section necessary – integrated flow straightener – sensor unit removable The newly developed VA 521 combines modern digital interfaces for connection to energy monitoring systems with a small, compact design. The VA 521 is always used when many machines (compressed air consumers) are to be integrated into an energy monitoring network. Flow measuring ranges VA 521 (max version 185 m/s) for compressed air (ISO 1217: 1000 mbar, 20 °C) Measuring section Thread Measuring range full scales L B H1 H A1 A     m3/h (cfm) mm mm mm mm mm mm DN 15 G 1/2" 90 50 135 55 50 109.65 25 20 DN 20 G 3/4" 170 100 135 55 50 109.65 26 20 DN 25 G 1" 290 170 135 55 50 109.65 33 25 DN 32 G 1 1/4" 530 310 135 80 80 215.45 35 25 DN 40 G 1 1/2" 730 430 135 80 80 215.45 36 25 DN 50 G 2" 1195 700 135 80 80 215.45 44 30 For other gases same as Argon (Ar) , Carbon dioxide (CO2), Nitrous oxide (N2O) and Natural gas (NG) please contact us. Advantages of VA 521:Compact, small design - for use in machines, behind maintenance unit on the end user All interfaces are freely programmable via the display Modbus-RTU output 4...20 mA analogue output for present flow Pulse output total flow (counter reading), electrically isolated. Optional: M-Bus, Ethernet interface or PoE NEW: As option, integrated pressure sensor

VA 525 - Compact inline flow sensor for air and nitrogen No inlet section necessary – integrated flow straightener – optional pressure sensor The innovative VA 525 combines modern digital interfaces for connection to an energy monitoring system with a small, compact design. The VA 525 is always used when many machines (compressed air consumers) have to be integrated into an energy monitoring network. Reduce your energy costs and increase your sustainability with the VA 525 compact sensor. Monitor the consumption of individual machines and analyze your leakage flows with just one measuring device. Flow measuring ranges VA 525 (max version 185 m/s) for compressed air (ISO 1217: 1000 mbar, 20 °C) Measuring section Thread Measuring range full scales L B H1 H A     m3/h (cfm) mm mm mm mm mm DN 8 G 1/4" 105 I/min 3.6 135 55 50 109.1 15 DN 15 G 1/2" 90 m3/h 50 135 55 50 109.1 20 DN 20 G 3/4" 170 m3/h 100 135 55 50 109.1 20 DN 25 G 1" 290 m3/h 170 135 55 50 109.1 25 DN 32 G 1 1/4" 530 m3/h 310 135 80 80 139.1 25 DN 40 G 1 1/2" 730 m3/h 430 135 80 80 139.1 25 DN 50 G 2" 1195 m3/h 700 135 80 80 139.1 30 Advantages of VA 525:Compact, small design - for use in machines, behind maintenance unit on the end user Optionally with conventional analogueue signals (4…20 mA and pulse) or digital interfaces such as Modbus-RTU, Ethernet (also PoE), M-Bus All interfaces are freely programmable via the display

Inline Flow meter VA 520 - thread Available items Inline Flow meter VA 520 - thread measuring section: Product Description Order No. VA 520 flow meter with 1/2" measuring section    0695 1521 VA 520 flow meter with 3/4" measuring section    0695 1522 VA 520 flow meter with 1" measuring section    0695 1523 VA 520 flow meter with 1 1/2" measuring section    0695 1524 VA 520 flow meter with 2" measuring section   0695 1525 1/2" 3/4" 1" 1 1/2" 2     l/min (cfm) l/min (cfm) l/min (cfm) l/min (cfm) l/min (cfm) Reference conditions DIN 1945 / ISO 1217: 20 °C, 1000 mbar Air Low-Speed (50 m/s) 20 (14) 45 (25) 75 (45) 195 (115) 320 (190) Standard (92,7 m/s) 45 (25) 85 (50) 145 (85) 365 (215) 600 (350) Max (185 m/s) 90 (50) 175 (100) 290 (170) 730 (430) 1195 (700) High -Speed (224 m/s) 110 (60) 215 (125) 355 (210) 885 (520) 1450 (850) Setting to DIN 1343: 0 °C, 1013.25 mbar Nitrogen (N2) Low-Speed (50 m/s) 20 (13) 40 (25) 70 (40) 180 (105) 295 (175) Standard (92,7 m/s) 40 (20) 80 (45) 135 (75) 335 (195) 550 (320) Max (185 m/s) 80 (45) 160 (95) 270 (155) 670 (395) 1100 (645) High-Speed (224 m/s) 100 (55) 195 (115) 325 (190) 815 (475) 1330 (780) Setting to DIN 1343: 0 °C, 1013.25 mbar Oxygen (O2) Low-Speed (50 m/s) 20 (13) 45 (25) 75 (40) 185 (115) 305 (180) Standard (92,7 m/s) 40 (25) 80 (45) 140 (80) 345 (205) 570 (335) Max (185 m/s) 85 (50) 165 (95) 280 (165) 695 (410) 1140 (670) High-Speed (224 m/s) 105 (60) 205 (120) 340 (200) 845 (495) 1380 (810) Advantages of the VA 520 flow meter: Measurement of mass flow rate, output of standard volume flow rate High accuracy for both small and large flows Pressure and temperature compensated by the thermal mass flow principle Easy installation and removal of the sensor, the integrated measuring section can remain in the line for cleaning or recalibration of the sensor and can simply be closed with a sealing cap No moving parts, therefore low maintenance Vanishingly low pressure loss due to vanishingly low blockage of the diameter Can be used for compressed air and non-corrosive gases such as nitrogen, oxygen, argon, helium, etc. Flow measuring ranges VA 520 (max version 185 m/s) for compressed air (ISO 1217: 1000 mbar, 20°C) Connection thread Outer pipe Inner pipe L L1 H H1 A   mm mm mm mm mm mm mm R 1/2" 21.3 16.1 300 210 176.4 165.7 20 R 3/4" 26.9 21.7 475 275 179.2 165.7 20 R 1" 33.7 27.3 475* 275 182.6 165.7 25 R 1 1/2" 48.3 41.9 475* 275 186.9 165.7 25 R 2" 60.3 53.1 475* 275 195.9 165.7 30 * Attention: shortened inlet section. Please observe the recommended minimum inlet section (length = 15 x inner diameter) on site! How inline flow meter VA 520 - thread can effect on ISO air quality chart? The ISO air quality chart provides guidelines for the maximum allowable levels of contaminants in compressed air systems based on the ISO 8573 standard. The ISO 8573 standard specifies purity classes for different contaminants such as particles, water, and oil in compressed air systems. When it comes to an inline flow meter like the VA 520 with a thread connection, the thread type and size can have an impact on the air quality in a compressed air system. The thread connection of the flow meter can potentially introduce contaminants into the system if not properly sealed or if the thread material is not compatible with the air quality requirements. It is important to ensure that the thread connection of the flow meter is properly sealed and does not introduce contaminants into the system. Additionally, the material of the thread should be compatible with the air quality requirements to prevent any contamination issues. When selecting an inline flow meter like the VA 520 for a compressed air system, it is essential to consider the thread connection type, size, and material to ensure that it does not negatively impact the air quality according to the ISO 8573 standard. It is recommended to consult the manufacturer's specifications and guidelines to ensure that the flow meter meets the air quality requirements of the system.

Leak detector with camera cs instruments LD 510 Leak detector with camera – indicates leakage rate in l/min The new leak meters LD 500/510 with integrated camera and leakage calculation are ideal measuring instruments which help to find and document even smallest leakages (0.1 l/min corresponds to approx. 1 € p. a.) easily even in far distances. LD 510 is the world’s first leakage meter with an additional freely assignable sensor input for all CS sensors. In addition to leakage measurement and detection, all necessary measurements relating to dew point, flow, pressure, temperature, ... can also be carried out. Description Order No. LD 510 set consisting of: 0601 0106 LD 510 leak detector incl. acoustic trumpet, with integrated camera and additional input for external sensors, 100 leak tags for marking the leaks on site 0560 0106 Integrated laser distance measurement Z554 5000 Transport case 0554 0106 Sound-proof headset 0554 0104 Focus tube with focus tip 0530 0104 AC adapter plug 0554 0009 Spiral cable for connecting the ultrasonic sensor, length 2m (extended) 020001402 Holster with shoulder strap for LD 500/510 020001795 Special features of leak detector LD 500/LD 510 Find out your leak size (l/min) and potential saving (€/year) Find the smallest leaks in far distance Auto level: Auto adapts the sensitivity automatically to the environment and eliminates the ambient noise reliably Photograph leaking parts Describe the leak and necessary actions Transmit the leak details via USB to your desktop software Create an ISO 50001 report Seek the leak the whole day (9 hours) A leak detector can be used to measure compressed air in a few different ways: Leak Detection: The primary function of a leak detector is to identify and locate leaks in a compressed air system. By using the detector to scan the system, operators can pinpoint areas where air is escaping and quantify the size and severity of the leaks. This measurement can help prioritize repairs and maintenance efforts to minimize energy loss and improve system efficiency. Pressure Drop Measurement: A leak detector can also be used to measure pressure drops within the compressed air system. By comparing pressure readings at different points in the system, operators can identify areas where leaks are causing pressure losses and impacting overall performance. This measurement can help assess the effectiveness of leak repairs and verify system integrity. Air Flow Rate Calculation: Some advanced leak detectors may have the capability to calculate the flow rate of air escaping from leaks in the system. By measuring the rate of air leakage, operators can estimate the volume of compressed air wasted due to leaks and quantify the associated energy costs. This measurement can help justify investments in leak detection and repair initiatives by demonstrating potential savings. Overall, using a leak detector to measure compressed air can provide valuable insights into the performance and efficiency of the system. By quantifying leaks, pressure drops, and air flow rates, operators can make informed decisions to optimize their compressed air systems, reduce energy consumption, and improve overall productivity.

Flow meter for compressed air and gases VA 500 with display Items of Flow meter for compressed air and gases VA 500 with dispaly   Product Description Order No. VA 500 consumption probe in the basic version: standard (92.7 m/s), probe length 220 mm, without display   0695 5001 Display   Z695 5000 Special features volume flow measurement Including temperature measurement RS 485 interface, Modbus-RTU as standard Integrated display for m3/h and m3 Applicable from 1/2" to DN 1000 Easy installation under pressure 4...20 mA analogue output for m3/h or m3/min Pluse output for m3 or M-bus (optional) Inner diameter adjustable by means of keys Flow meter can be reset Adjustable by means of keypad on the display: Reference conditions, °C and mbar, 4...20 mA scaling, pluse weight Flow measuring ranges VA 500 for compressed air (ISO 1217: 1000 mbar, 20°C)  Inside diameter of pipe VA 500 Standard (92.7 m/s) VA 500 Max. (185.0 m/s) VA 500 High-Speed (224.0 m/s) Inch mm   Measuring range full scale Measuring range full scale Measruting range full scale       m3/h (cfm) m3/h (cfm) m3/h (cfm) 1/2" 16.1 DN 15 759 l/min 26 1516 l/min 53 1836 l/min 64 3/4" 21.7 DN 20 89 m3/h 52 177 m3/h 104 215 m3/h 126 1" 27.3 DN 25 148 m3/h 86 294 m3/h 173 356 m3/h 210 1 1/4" 36.0 DN 32 266 m3/h 156 531 m3/h 312 643 m3/h 378 1 1/2" 41.9 DN 40 366 m3/h 215 732 m3/h 430 886 m3/h 521 2" 53.1 DN 50 600 m3/h 353 1197 m3/h 704 1450 m3/h 853 2 1/2" 68.9 DN 65 1028 m3/h 604 2051 m3/h 1207 2484 m3/h 1461 3" 80.9 DN 80 1424 m3/h 838 2842 m3/h 1672 3441 m3/h 2025 4" 110.0 DN 100 2644 m3/h 1556 5278 m3/h 3106 6391 m3/h 3761 5" 133.7 DN 125 3912 m3/h 2302 7808 m3/h 4594 9453 m3/h 5563 6" 159.3 DN 150 5560 m3/h 3272 11096 m3/h 6530 13436 m3/h 7907 8" 200.0 DN 200 8785 m3/h 5170 17533 m3/h 10318 21229 m3/h 12493 10" 250.0 DN 250 13744 m3/h 8088 27428 m3/h 16141 33211 m3/h 19544 12" 300.0 DN 300 19814 m3/h 11661 39544 m3/h 23271 47880 m3/h 28177 Comparison of Flow meter with display and without display The main difference between a flow meter VA 500 with display and a flow meter VA 500 without display is the presence of a display screen on the device. The flow meter VA 500 with display will have a built-in screen that shows real-time flow rate readings, totalized flow volume, and possibly other relevant information. This makes it easier for the user to monitor and track the flow measurements directly on the device. On the other hand, the flow meter VA 500 without display will not have a built-in screen, so the user will need to connect it to an external display or monitoring system to view the flow rate and other data. This may require additional equipment and setup but can be a cost-effective option for applications where a separate display is already available. In summary, the main difference is the presence or absence of a display screen on the flow meter itself, which affects how the flow data is displayed and accessed by the user.

Leak detector with camera LD 500 Leak detector with camera – indicates leakage rate in l/min The new leak meters LD 500/510 with integrated camera and leakage calculation are ideal measuring instruments which help to find and document even smallest leakages (0.1 l/min corresponds to approx. 1 € p. a.) easily even in far distances. The detection of compressed air and gas leaks can be more or less problematic depending on the accessibility of the systems. We therefore offer special accessories for our LD500 leak detector to facilitate leak detection in difficult-to-access areas. These include, for example, a special acoustic trumpet, a focus tube with focus tip, the so-called flexible "gooseneck" and a parabolic mirror. For more information please see also the additional product images on the left. Special features of leak detector LD 500/LD 510 Find out your leak size (l/min) and potential saving (€/year) Find the smallest leaks in far distance Auto level: Auto adapts the sensitivity automatically to the environment and eliminates the ambient noise reliably Photograph leaking parts Describe the leak and necessary actions Transmit the leak details via USB to your desktop software Create an ISO 50001 report Seek the leak the whole day (9 hours) Intended use The LD 500 is a leak detector for quick and reliable leak detection in/on compressed air systems.The LD500 leak detector evaluates the ultrasonic waves generated by the leakage based on distance and pressure.It is solely designed and constructed for the intended use described here and may only be used for this purpose.The user must verify that the device is suitable for the intended use. The technical data listed in this datasheet are binding.Improper handling or operation outside the technical specifications is not permitted. Claims of any kind for damages arising from improper use are excluded. A leak detector can indirectly affect the temperature of compressed air by impacting the overall efficiency and performance of the compressed air system. Here's how:Energy Loss: Leaks in a compressed air system can result in energy loss as the compressor has to work harder to maintain the desired pressure levels. This increased workload can lead to higher energy consumption and, in turn, generate more heat within the compressor and the compressed air system. Increased Heat Generation: As the compressor works harder to compensate for leaks, it generates more heat during the compression process. This additional heat can raise the temperature of the compressed air as it moves through the system, potentially affecting downstream equipment or processes that rely on cooler air. Inefficient Cooling: Leaks can also disrupt the cooling mechanisms within the compressed air system, such as aftercoolers or intercoolers, which are designed to remove heat from the compressed air. When leaks are present, these cooling systems may not function optimally, leading to higher compressed air temperatures. Reduced Efficiency: Leaks can cause pressure drops within the system, requiring the compressor to run longer or more frequently to maintain the desired pressure levels. This increased operation time can contribute to higher heat generation and, ultimately, impact the overall efficiency of the compressed air system. By using a leak detector to identify and address leaks in the compressed air system, operators can help minimize energy loss, reduce heat generation, and optimize the system's performance. This proactive approach can help maintain the temperature of the compressed air within acceptable limits and ensure that downstream equipment and processes receive the required quality of air for optimal performance.