COMPRESSED AIR MEASURING SYSTEMS

UltraCam Leak detector LD 500 Ultrasound Camera UltraCam LD 500/510 Shows exactly where compressed air leaks are on the screen and makes finding compressed air leaks much easier – even in harsh environments! shows you where the leak is on the screen Find leaks during production without interruption of plant operation very intuitive and no training required! let’s you hear where the compressed air leak is also on the headphones 5 LED’s and ambient light sensor for intelligent lighting in dark environments Leak estimation function (l/min or cfm) and (Cost per Year)  Running time of 7 hours of the LD 500/ LD 510 Lightest acoustic camera on the market with 600 gr can be connected to existing LD 500/ LD 510

UltraCam Leak detector LD 510 Display and function in detail UltraCam LD 500/510 The UltraCam LD 500/510 uses 30 MEMS microphones to calculate and visual-ise the ultrasound image. In addition, the device makes inaudible ultrasound audible  Advantage over the classic leak detectors: Visual representation of the leakage in the live image, even in noisy environments during production To determine the leakage rate, the user aims the laser directly at the leakage. Leakage, laser and red circle must be on top of each other in the image. Then, the leakage rate in I/min or fm and the costs in €/year are determined exactly. The distance is measured automatically.

VA 521 - Compact Inline flow meter for compressed air and other gas types No inlet section necessary – integrated flow straightener – sensor unit removable The newly developed VA 521 combines modern digital interfaces for connection to energy monitoring systems with a small, compact design. The VA 521 is always used when many machines (compressed air consumers) are to be integrated into an energy monitoring network. Flow measuring ranges VA 521 (max version 185 m/s) for compressed air (ISO 1217: 1000 mbar, 20 °C) Measuring section Thread Measuring range full scales L B H1 H A1 A     m3/h (cfm) mm mm mm mm mm mm DN 15 G 1/2" 90 50 135 55 50 109.65 25 20 DN 20 G 3/4" 170 100 135 55 50 109.65 26 20 DN 25 G 1" 290 170 135 55 50 109.65 33 25 DN 32 G 1 1/4" 530 310 135 80 80 215.45 35 25 DN 40 G 1 1/2" 730 430 135 80 80 215.45 36 25 DN 50 G 2" 1195 700 135 80 80 215.45 44 30 For other gases same as Argon (Ar) , Carbon dioxide (CO2), Nitrous oxide (N2O) and Natural gas (NG) please contact us. Advantages of VA 521:Compact, small design - for use in machines, behind maintenance unit on the end user All interfaces are freely programmable via the display Modbus-RTU output 4...20 mA analogue output for present flow Pulse output total flow (counter reading), electrically isolated. Optional: M-Bus, Ethernet interface or PoE NEW: As option, integrated pressure sensor

VA 525 - Compact inline flow sensor for air and nitrogen No inlet section necessary – integrated flow straightener – optional pressure sensor The innovative VA 525 combines modern digital interfaces for connection to an energy monitoring system with a small, compact design. The VA 525 is always used when many machines (compressed air consumers) have to be integrated into an energy monitoring network. Reduce your energy costs and increase your sustainability with the VA 525 compact sensor. Monitor the consumption of individual machines and analyze your leakage flows with just one measuring device. Flow measuring ranges VA 525 (max version 185 m/s) for compressed air (ISO 1217: 1000 mbar, 20 °C) Measuring section Thread Measuring range full scales L B H1 H A     m3/h (cfm) mm mm mm mm mm DN 8 G 1/4" 105 I/min 3.6 135 55 50 109.1 15 DN 15 G 1/2" 90 m3/h 50 135 55 50 109.1 20 DN 20 G 3/4" 170 m3/h 100 135 55 50 109.1 20 DN 25 G 1" 290 m3/h 170 135 55 50 109.1 25 DN 32 G 1 1/4" 530 m3/h 310 135 80 80 139.1 25 DN 40 G 1 1/2" 730 m3/h 430 135 80 80 139.1 25 DN 50 G 2" 1195 m3/h 700 135 80 80 139.1 30 Advantages of VA 525:Compact, small design - for use in machines, behind maintenance unit on the end user Optionally with conventional analogueue signals (4…20 mA and pulse) or digital interfaces such as Modbus-RTU, Ethernet (also PoE), M-Bus All interfaces are freely programmable via the display

Inline Flow meter VA 520 - thread Available items Inline Flow meter VA 520 - thread measuring section: Product Description Order No. VA 520 flow meter with 1/2" measuring section    0695 1521 VA 520 flow meter with 3/4" measuring section    0695 1522 VA 520 flow meter with 1" measuring section    0695 1523 VA 520 flow meter with 1 1/2" measuring section    0695 1524 VA 520 flow meter with 2" measuring section   0695 1525 1/2" 3/4" 1" 1 1/2" 2     l/min (cfm) l/min (cfm) l/min (cfm) l/min (cfm) l/min (cfm) Reference conditions DIN 1945 / ISO 1217: 20 °C, 1000 mbar Air Low-Speed (50 m/s) 20 (14) 45 (25) 75 (45) 195 (115) 320 (190) Standard (92,7 m/s) 45 (25) 85 (50) 145 (85) 365 (215) 600 (350) Max (185 m/s) 90 (50) 175 (100) 290 (170) 730 (430) 1195 (700) High -Speed (224 m/s) 110 (60) 215 (125) 355 (210) 885 (520) 1450 (850) Setting to DIN 1343: 0 °C, 1013.25 mbar Nitrogen (N2) Low-Speed (50 m/s) 20 (13) 40 (25) 70 (40) 180 (105) 295 (175) Standard (92,7 m/s) 40 (20) 80 (45) 135 (75) 335 (195) 550 (320) Max (185 m/s) 80 (45) 160 (95) 270 (155) 670 (395) 1100 (645) High-Speed (224 m/s) 100 (55) 195 (115) 325 (190) 815 (475) 1330 (780) Setting to DIN 1343: 0 °C, 1013.25 mbar Oxygen (O2) Low-Speed (50 m/s) 20 (13) 45 (25) 75 (40) 185 (115) 305 (180) Standard (92,7 m/s) 40 (25) 80 (45) 140 (80) 345 (205) 570 (335) Max (185 m/s) 85 (50) 165 (95) 280 (165) 695 (410) 1140 (670) High-Speed (224 m/s) 105 (60) 205 (120) 340 (200) 845 (495) 1380 (810) Advantages of the VA 520 flow meter: Measurement of mass flow rate, output of standard volume flow rate High accuracy for both small and large flows Pressure and temperature compensated by the thermal mass flow principle Easy installation and removal of the sensor, the integrated measuring section can remain in the line for cleaning or recalibration of the sensor and can simply be closed with a sealing cap No moving parts, therefore low maintenance Vanishingly low pressure loss due to vanishingly low blockage of the diameter Can be used for compressed air and non-corrosive gases such as nitrogen, oxygen, argon, helium, etc. Flow measuring ranges VA 520 (max version 185 m/s) for compressed air (ISO 1217: 1000 mbar, 20°C) Connection thread Outer pipe Inner pipe L L1 H H1 A   mm mm mm mm mm mm mm R 1/2" 21.3 16.1 300 210 176.4 165.7 20 R 3/4" 26.9 21.7 475 275 179.2 165.7 20 R 1" 33.7 27.3 475* 275 182.6 165.7 25 R 1 1/2" 48.3 41.9 475* 275 186.9 165.7 25 R 2" 60.3 53.1 475* 275 195.9 165.7 30 * Attention: shortened inlet section. Please observe the recommended minimum inlet section (length = 15 x inner diameter) on site! How inline flow meter VA 520 - thread can effect on ISO air quality chart? The ISO air quality chart provides guidelines for the maximum allowable levels of contaminants in compressed air systems based on the ISO 8573 standard. The ISO 8573 standard specifies purity classes for different contaminants such as particles, water, and oil in compressed air systems. When it comes to an inline flow meter like the VA 520 with a thread connection, the thread type and size can have an impact on the air quality in a compressed air system. The thread connection of the flow meter can potentially introduce contaminants into the system if not properly sealed or if the thread material is not compatible with the air quality requirements. It is important to ensure that the thread connection of the flow meter is properly sealed and does not introduce contaminants into the system. Additionally, the material of the thread should be compatible with the air quality requirements to prevent any contamination issues. When selecting an inline flow meter like the VA 520 for a compressed air system, it is essential to consider the thread connection type, size, and material to ensure that it does not negatively impact the air quality according to the ISO 8573 standard. It is recommended to consult the manufacturer's specifications and guidelines to ensure that the flow meter meets the air quality requirements of the system.

Leak detector with camera LD 510 Leak detector with camera – indicates leakage rate in l/min The new leak meters LD 500/510 with integrated camera and leakage calculation are ideal measuring instruments which help to find and document even smallest leakages (0.1 l/min corresponds to approx. 1 € p. a.) easily even in far distances. LD 510 is the world’s first leakage meter with an additional freely assignable sensor input for all CS sensors. In addition to leakage measurement and detection, all necessary measurements relating to dew point, flow, pressure, temperature, ... can also be carried out. Description Order No. LD 510 set consisting of: 0601 0106 LD 510 leak detector incl. acoustic trumpet, with integrated camera and additional input for external sensors, 100 leak tags for marking the leaks on site 0560 0106 Integrated laser distance measurement Z554 5000 Transport case 0554 0106 Sound-proof headset 0554 0104 Focus tube with focus tip 0530 0104 AC adapter plug 0554 0009 Spiral cable for connecting the ultrasonic sensor, length 2m (extended) 020001402 Holster with shoulder strap for LD 500/510 020001795 Special features of leak detector LD 500/LD 510 Find out your leak size (l/min) and potential saving (€/year) Find the smallest leaks in far distance Auto level: Auto adapts the sensitivity automatically to the environment and eliminates the ambient noise reliably Photograph leaking parts Describe the leak and necessary actions Transmit the leak details via USB to your desktop software Create an ISO 50001 report Seek the leak the whole day (9 hours) A leak detector can be used to measure compressed air in a few different ways: Leak Detection: The primary function of a leak detector is to identify and locate leaks in a compressed air system. By using the detector to scan the system, operators can pinpoint areas where air is escaping and quantify the size and severity of the leaks. This measurement can help prioritize repairs and maintenance efforts to minimize energy loss and improve system efficiency. Pressure Drop Measurement: A leak detector can also be used to measure pressure drops within the compressed air system. By comparing pressure readings at different points in the system, operators can identify areas where leaks are causing pressure losses and impacting overall performance. This measurement can help assess the effectiveness of leak repairs and verify system integrity. Air Flow Rate Calculation: Some advanced leak detectors may have the capability to calculate the flow rate of air escaping from leaks in the system. By measuring the rate of air leakage, operators can estimate the volume of compressed air wasted due to leaks and quantify the associated energy costs. This measurement can help justify investments in leak detection and repair initiatives by demonstrating potential savings. Overall, using a leak detector to measure compressed air can provide valuable insights into the performance and efficiency of the system. By quantifying leaks, pressure drops, and air flow rates, operators can make informed decisions to optimize their compressed air systems, reduce energy consumption, and improve overall productivity.

Flow meter for compressed air and gases VA 500 with display Items of Flow meter for compressed air and gases VA 500 with dispaly   Product Description Order No. VA 500 consumption probe in the basic version: standard (92.7 m/s), probe length 220 mm, without display   0695 5001 Display   Z695 5000 Special features volume flow measurement Including temperature measurement RS 485 interface, Modbus-RTU as standard Integrated display for m3/h and m3 Applicable from 1/2" to DN 1000 Easy installation under pressure 4...20 mA analogue output for m3/h or m3/min Pluse output for m3 or M-bus (optional) Inner diameter adjustable by means of keys Flow meter can be reset Adjustable by means of keypad on the display: Reference conditions, °C and mbar, 4...20 mA scaling, pluse weight Flow measuring ranges VA 500 for compressed air (ISO 1217: 1000 mbar, 20°C)  Inside diameter of pipe VA 500 Standard (92.7 m/s) VA 500 Max. (185.0 m/s) VA 500 High-Speed (224.0 m/s) Inch mm   Measuring range full scale Measuring range full scale Measruting range full scale       m3/h (cfm) m3/h (cfm) m3/h (cfm) 1/2" 16.1 DN 15 759 l/min 26 1516 l/min 53 1836 l/min 64 3/4" 21.7 DN 20 89 m3/h 52 177 m3/h 104 215 m3/h 126 1" 27.3 DN 25 148 m3/h 86 294 m3/h 173 356 m3/h 210 1 1/4" 36.0 DN 32 266 m3/h 156 531 m3/h 312 643 m3/h 378 1 1/2" 41.9 DN 40 366 m3/h 215 732 m3/h 430 886 m3/h 521 2" 53.1 DN 50 600 m3/h 353 1197 m3/h 704 1450 m3/h 853 2 1/2" 68.9 DN 65 1028 m3/h 604 2051 m3/h 1207 2484 m3/h 1461 3" 80.9 DN 80 1424 m3/h 838 2842 m3/h 1672 3441 m3/h 2025 4" 110.0 DN 100 2644 m3/h 1556 5278 m3/h 3106 6391 m3/h 3761 5" 133.7 DN 125 3912 m3/h 2302 7808 m3/h 4594 9453 m3/h 5563 6" 159.3 DN 150 5560 m3/h 3272 11096 m3/h 6530 13436 m3/h 7907 8" 200.0 DN 200 8785 m3/h 5170 17533 m3/h 10318 21229 m3/h 12493 10" 250.0 DN 250 13744 m3/h 8088 27428 m3/h 16141 33211 m3/h 19544 12" 300.0 DN 300 19814 m3/h 11661 39544 m3/h 23271 47880 m3/h 28177 Comparison of Flow meter with display and without display The main difference between a flow meter VA 500 with display and a flow meter VA 500 without display is the presence of a display screen on the device. The flow meter VA 500 with display will have a built-in screen that shows real-time flow rate readings, totalized flow volume, and possibly other relevant information. This makes it easier for the user to monitor and track the flow measurements directly on the device. On the other hand, the flow meter VA 500 without display will not have a built-in screen, so the user will need to connect it to an external display or monitoring system to view the flow rate and other data. This may require additional equipment and setup but can be a cost-effective option for applications where a separate display is already available. In summary, the main difference is the presence or absence of a display screen on the flow meter itself, which affects how the flow data is displayed and accessed by the user.

Leak detector with camera LD 500 Leak detector with camera – indicates leakage rate in l/min The new leak meters LD 500/510 with integrated camera and leakage calculation are ideal measuring instruments which help to find and document even smallest leakages (0.1 l/min corresponds to approx. 1 € p. a.) easily even in far distances. The detection of compressed air and gas leaks can be more or less problematic depending on the accessibility of the systems. We therefore offer special accessories for our LD 500/510 leak detectors to facilitate leak detection in difficult-to-access areas. These include, for example, a special acoustic trumpet, a focus tube with focus tip, the so-called flexible "gooseneck" and a parabolic mirror. For more information please see also the additional product images on the left. Special features of leak detector LD 500/LD 510 Find out your leak size (l/min) and potential saving (€/year) Find the smallest leaks in far distance Auto level: Auto adapts the sensitivity automatically to the environment and eliminates the ambient noise reliably Photograph leaking parts Describe the leak and necessary actions Transmit the leak details via USB to your desktop software Create an ISO 50001 report Seek the leak the whole day (9 hours) Intended use The LD 500 is a leak detector for quick and reliable leak detection in/on compressed air systems.The LD500 leak detector evaluates the ultrasonic waves generated by the leakage based on distance and pressure.It is solely designed and constructed for the intended use described here and may only be used for this purpose.The user must verify that the device is suitable for the intended use. The technical data listed in this datasheet are binding.Improper handling or operation outside the technical specifications is not permitted. Claims of any kind for damages arising from improper use are excluded. A leak detector can indirectly affect the temperature of compressed air by impacting the overall efficiency and performance of the compressed air system. Here's how:Energy Loss: Leaks in a compressed air system can result in energy loss as the compressor has to work harder to maintain the desired pressure levels. This increased workload can lead to higher energy consumption and, in turn, generate more heat within the compressor and the compressed air system. Increased Heat Generation: As the compressor works harder to compensate for leaks, it generates more heat during the compression process. This additional heat can raise the temperature of the compressed air as it moves through the system, potentially affecting downstream equipment or processes that rely on cooler air. Inefficient Cooling: Leaks can also disrupt the cooling mechanisms within the compressed air system, such as aftercoolers or intercoolers, which are designed to remove heat from the compressed air. When leaks are present, these cooling systems may not function optimally, leading to higher compressed air temperatures. Reduced Efficiency: Leaks can cause pressure drops within the system, requiring the compressor to run longer or more frequently to maintain the desired pressure levels. This increased operation time can contribute to higher heat generation and, ultimately, impact the overall efficiency of the compressed air system. By using a leak detector to identify and address leaks in the compressed air system, operators can help minimize energy loss, reduce heat generation, and optimize the system's performance. This proactive approach can help maintain the temperature of the compressed air within acceptable limits and ensure that downstream equipment and processes receive the required quality of air for optimal performance.

Chart recorder DS 400 Monitoring and recording flow rates in real-time with Chart recorder DS 400 from CS instruments Germany The CS Instrument GmbH DS 400 chart recorder is a cutting-edge device that combines advanced technology with user-friendly features to provide accurate and reliable measurements of various parameters, including flow rate. Equipped with a high-quality flow meter, the DS 400 is capable of monitoring and recording flow rates in real-time, allowing users to track and analyze data with precision. The chart recorder's intuitive interface and customizable settings make it easy to set up and operate, while its durable construction ensures long-term reliability in industrial environments. With its comprehensive range of functions and capabilities, the DS 400 from CS Instruments is a versatile and efficient tool for monitoring flow rates and other critical parameters in a variety of applications. Product Description Order No. DS 400 - paperless recorder with graphic display and touch screen operation Digital (Z500 4003) 0500 4000 D Standard equipment of DS 400 USB interface 3.5" graphic display with touch screen Integrated mains unit for supply of the sensors 4...20 mA output of all connected active sensors Pulse output (for total consumption) in case of flow sensors 2 alarm relays (pot.-free switch-over contacts, max. 230 V, 3 A) Software options: Integrated webserver Mathematics calculation function Totaliser function Hardware options: Integrated data logger Ethernet / RS 485 interface Additional sensor inputs (digital or analogueue) selectable

Chart recorder DS 400 with Flow meter VA 500 Data logger DS 400 with suitable Flow meter sensor Product Description Order No. DS 400 - paperless recorder with graphic display and touch screen operation Digital (Z500 4003) 0500 4000 D VA 500 consumption probe in the basic version: standard (92.7 m/s), probe length 220 mm, without display   0695 5001 Standard equipment of DS 400 USB interface 3.5" graphic display with touch screen Integrated mains unit for supply of the sensors 4...20 mA output of all connected active sensors Pulse output (for total consumption) in case of flow sensors 2 alarm relays (pot.-free switch-over contacts, max. 230 V, 3 A) Chart recorder DS 400 web server Web server The new webserver with substantially extended features for the chart recorders DS 500 and DS 400 is available with immediate effect. Users can thereby get direct access to their measured data worldwide (current and historic ones) and display them on their smart phone, tablet or computer. The new webserver can be ordered as an option with each stationary DS 500/400, but also for their mobile devices. For using the features of the webservers, the DS 500/400 must be set up with it’s own IP address within the corporate network. The web server in the DS 500/400 provides a website, which displays the measured values. This website can be accessed from smartphones, tablets and computers via the respectively installed browser. Advantage: This is all possible without the installation of any new or additional software. Flow meter for compressed air and gases VA 500 Thermal mass flow sensor for compressed air and gases Recording and reducing energy costs and CO2 emissions while increasing the sustainability of any compressed air system. With our VA500 it is possible to monitor your consumption and analyze your leakage flows with just one measuring device. Due to its design, it is also ideal for mobile measurements.

Inline Flow meter VA 520 Available items for Inline Flow meter VA 520 sensors Product Description Order No. VA 520 flow meter with integrated DN 25 measuring section with flange   0695 2523 VA 520 flow meter with integrated DN 50 measuring section with flange   0695 2525 VA 520 flow meter with integrated DN 65 measuring section with flange   0695 2527 VA 520 flow meter with integrated DN 80 measuring section with flange   0695 2528 Application-technological features of the flow meters VA 520 Digital interfaces such as Modbus-RTU, Ethernet (PoE) and M-Bus enablement systems, building management systems, PLC, ... Easy and affordable installation Units freely selectable via keys on the display m3/h, m3/min, l/min, l/s, kg/h, kg/min, kg/s, cfm Compressed air counter up to 1,999,999,999 m3 can be reset to "zero" via keypad Analog output 4...20 mA, pluse output (electrically isolated) High measuring accuracy even in the lower measuring range (ideal for leakage measurement)   Negligibly small loss of pressure Calorimetric measuring principle, no additional pressure and temperature measurement necessary , no mechanically moved parts  Comprehensive diagnostic functions can be read out on the display or remote access via Modbus-RTU such as exceeding max./min values °C, calibration cycle, error codes, serial number. All parameters can be read out and changed via Modbus Flow measuring ranges VA 520 (max version 185 m/s) for compressed air (ISO 1217: 1000 mbar, 20°C) Flange DIN EN 1092-1 Measuring section Outer pipe mm Inner pipe Measuring range full scales L L1 H H1 ØD ØK n x ØL     mm m3/h (cfm) mm mm mm mm mm mm   DN 25 33.7 27.3 290 170 475 275 223.2 165.7 115 85 4 x 14 DN 50 60.3 53.1 1195 700 475* 275 248.2 165.7 165 125 4 x 18 DN 65 76.1 68.9 2050 1205 475* 275 268.2 175.7 185 145 8 x 18 DN 80 88.9 80.9 2840 1670 475* 275 275.7 175.7 200 160 8 x 18 * Attention: shortened inlet section. Please observe the recommended minimum inlet section (length = 15 x inner diameter) on site. Monitoring the compressed air with a flow meter A flow meter for compressed air and gas can be considered a type of compressed air monitoring equipment. Flow meters are used to measure the flow rate of compressed air or gas moving through a system, providing valuable data on the volume of air being consumed, the efficiency of the system, and potential leaks or inefficiencies. By installing a flow meter in a compressed air system, operators can monitor and track the usage of compressed air, identify fluctuations in flow rates, and detect abnormalities that may indicate leaks or other issues. This information can help optimize system performance, improve energy efficiency, and reduce operational costs. Flow meters for compressed air and gas come in various types, including thermal mass flow meters, vortex flow meters, and differential pressure flow meters. Each type has its own set of features and capabilities, allowing operators to choose the most suitable option based on their specific monitoring needs and system requirements. In summary, using a flow meter for compressed air and gas as part of a compressed air monitoring system can provide valuable insights into system performance, energy consumption, and overall efficiency, helping operators make informed decisions to optimize their operations and reduce costs.

Flow meter for compressed air and gases VA 500 Items of Flow meter for compressed air and gases VA 500 Product Description Order No. VA 500 consumption probe in the basic version: standard (92.7 m/s), probe length 220 mm, without display   0695 5001 Thermal mass flow sensor for compressed air and gases Recording and reducing energy costs and CO2 emissions while increasing the sustainability of any compressed air system. With our VA500 it is possible to monitor your consumption and analyze your leakage flows with just one measuring device. Due to its design, it is also ideal for mobile measurements.   Flow measuring ranges VA 500 for compressed air (ISO 1217: 1000 mbar, 20°C)  Inside diameter of pipe VA 500 Standard (92.7 m/s) VA 500 Max. (185.0 m/s) VA 500 High-Speed (224.0 m/s) Inch mm   Measuring range full scale Measuring range full scale Measruting range full scale       m3/h (cfm) m3/h (cfm) m3/h (cfm) 1/2" 16.1 DN 15 759 l/min 26 1516 l/min 53 1836 l/min 64 3/4" 21.7 DN 20 89 m3/h 52 177 m3/h 104 215 m3/h 126 1" 27.3 DN 25 148 m3/h 86 294 m3/h 173 356 m3/h 210 1 1/4" 36.0 DN 32 266 m3/h 156 531 m3/h 312 643 m3/h 378 1 1/2" 41.9 DN 40 366 m3/h 215 732 m3/h 430 886 m3/h 521 2" 53.1 DN 50 600 m3/h 353 1197 m3/h 704 1450 m3/h 853 2 1/2" 68.9 DN 65 1028 m3/h 604 2051 m3/h 1207 2484 m3/h 1461 3" 80.9 DN 80 1424 m3/h 838 2842 m3/h 1672 3441 m3/h 2025 4" 110.0 DN 100 2644 m3/h 1556 5278 m3/h 3106 6391 m3/h 3761 5" 133.7 DN 125 3912 m3/h 2302 7808 m3/h 4594 9453 m3/h 5563 6" 159.3 DN 150 5560 m3/h 3272 11096 m3/h 6530 13436 m3/h 7907 8" 200.0 DN 200 8785 m3/h 5170 17533 m3/h 10318 21229 m3/h 12493 10" 250.0 DN 250 13744 m3/h 8088 27428 m3/h 16141 33211 m3/h 19544 12" 300.0 DN 300 19814 m3/h 11661 39544 m3/h 23271 47880 m3/h 28177 The VA 500 flow meter for compressed air is a thermal mass flow meter that uses the principle of thermal dispersion to monitor the flow rate of compressed air in a system. Here's how the VA 500 flow meter works to monitor compressed air: Principle of Operation: The VA 500 flow meter measures the flow rate of compressed air by utilizing two temperature sensors and a heater element within the flow sensor probe. One sensor measures the actual gas temperature, while the other sensor is heated to a constant temperature above the gas temperature. Thermal Dispersion: As the compressed air flows past the heated sensor, heat is transferred from the sensor to the gas. The amount of heat transferred is directly proportional to the mass flow rate of the compressed air. The difference in temperature between the two sensors is used to calculate the flow rate of the compressed air. Signal Processing: The VA 500 flow meter processes the temperature difference signal and converts it into a digital output representing the actual flow rate of the compressed air in standard units such as cubic feet per minute (CFM) or liters per minute (LPM). Monitoring and Display: The VA 500 flow meter provides real-time monitoring of the compressed air flow rate through a digital display or communication interface. Operators can view and track the flow rate data to ensure that the system is operating within specified parameters. Features and Benefits: The VA 500 flow meter offers high accuracy, fast response time, and low pressure drop, making it suitable for a wide range of compressed air applications. It can help operators optimize system performance, detect leaks, and improve energy efficiency by providing accurate flow rate measurements. Overall, the VA 500 flow meter for compressed air monitoring is a reliable and effective tool for measuring and monitoring the flow rate of compressed air in industrial applications, helping operators maintain system efficiency and reduce operational costs.

METPOINT®️ FLM SF53 with BDL compact - volume flow measurement - Sensor SF53, 185 m/s, 220 mm insertion depth - Datenlogger BDL compact 2D - Connection cable approx. 5 m METPOINT®️ FLM monitoring and controlling the volume flow The Metpoint FLM volume flow measuring system by BEKO Technologies is a state-of-the-art solution for monitoring and controlling the volume flow of compressed air in industrial applications. This innovative system is designed to accurately measure and analyze the volume flow of compressed air in real-time, providing valuable insights into the performance and efficiency of the compressed air system. The Metpoint FLM system utilizes advanced technology to continuously monitor the volume flow of compressed air, allowing users to optimize system performance, detect potential issues, and prevent downtime. By providing accurate and reliable data on the volume flow of compressed air, the Metpoint FLM system enables users to make informed decisions regarding system operation, maintenance, and energy efficiency. Overall, the Metpoint FLM volume flow measuring system by BEKO Technologies is a valuable tool for ensuring the optimal performance and efficiency of compressed air systems in industrial settings. Its advanced features and capabilities make it an essential component for industries that rely on compressed air for their operations. FLM: Sensor technology for volume flow measurement Every third compressor is only operated to compensate for air losses. These costs are largely avoidable. One possibility to avoid these costs is precise acquisition of the current volume flow. This then provides the basis for many important analyses, documentation and decisions. BEKO TECHNOLOGIES provides end-position monitoring with the METPOINT FLM SF13 and SF53. We can measuring the compressed air systems information with METPOINT FLM SF53 sensor and METPOINT BDL Compact To use the METPOINT BDL Compact with the METPOINT FLM SF53, you can integrate both devices into your compressed air system to monitor and maintain the quality of the compressed air. Here are some steps on how you can use these devices together: Installation: Install the METPOINT BDL Compact dew point sensor at a strategic location in your compressed air system where it can accurately measure the dew point of the compressed air. Connect the sensor to the control system or monitoring software for real-time data monitoring. Integration: Integrate the METPOINT FLM SF53 filter monitoring system into your compressed air system to monitor the condition of the compressed air filters. The FLM SF53 continuously monitors the pressure drop across the filters, providing data on the filter condition. Data Monitoring: Use the monitoring software or control system to view the data from both devices simultaneously. Monitor the dew point measurements from the BDL Compact and the filter condition data from the FLM SF53 to ensure that the compressed air system is operating efficiently. Maintenance: Based on the data collected from both devices, schedule maintenance activities such as filter replacement or desiccant regeneration to ensure that the compressed air system continues to produce high-quality dry compressed air. By using the METPOINT BDL Compact with the METPOINT FLM SF53, you can effectively monitor and maintain the quality of your compressed air system. The dew point sensor helps ensure that the compressed air is free from moisture, while the filter monitoring system helps maintain the efficiency of the filters. This integrated approach can help you optimize the performance of your compressed air system and prevent issues related to moisture and filter contamination.

METPOINT®️ OCV compact Ensuring Process Safety with Continuous Oil Vapour Monitoring In industrial settings, oil contamination in compressed air systems can lead to significant risks, impacting worker safety, environmental integrity, and the longevity of production equipment. To mitigate these dangers, continuous monitoring of oil vapour levels is essential. The METPOINT OCV compact system offers a reliable solution by continuously measuring residual oil vapour concentrations in compressed air, ensuring compliance with relevant industry standards. This advanced monitoring technology not only helps maintain the quality of compressed air but also safeguards your operations from potential hazards associated with oil contamination. By implementing such monitoring systems, businesses can enhance process safety, protect their workforce, and ensure the efficient functioning of their equipment, ultimately leading to improved productivity and reduced operational risks. Tiny oil particles are an often underestimated risk in the processing of compressed air. Such particles occur in many places in the compressed air system in the form of oil vapour or aerosols and can lead to serious quality problems. The consequences are not only increased scrap or time-consuming rework: even the finest of oil vapour components can contaminate the final product or whole production plants. Simple and safe operation The METPOINT OCV compact provides information about the current measurement value (oil vapour in mg/m³), the ISO 8573 oil class as well as the status of the measuring system and its components. In addition, the status of the measuring cell and the reference gas generation (purificator) will be displayed visually. You therefore always have an overview about the measurement values, oil class, system status at all times and know immediately that your compressed air is correct. Advantages of the METPOINT OCV compact system Safe - Reproducible accuracy of the measurement values by utilising reference gas generation - Automatic monitoring for the reference gas and sensor electronics - Issuing and transferring of alarm signal messages Reliable - Pressure range from 3 … 16 bar - Online-monitoring for the oil vapour concentration - Data transfer to display as standard feature and control centre with customary communication methods User-friendly - Unambiguous visualisation of all measurement values - Flexible installation - Robust industrial housing METPOINT®️ OCV compact with complete accessories, standard measuring section DN50, 16bar 

METPOINT®️ BDL portable - mobile data logger Mobile data recording METPOINT®️ BDL portabl The new METPOINT® BDL portable is a universally employable hand-held measuring device for many applications in the industry like, for example:Consumption/flow measurement Pressure/vacuum measurement Temperature measurement Residual moisture/dew point measurement With the 3.5" graphics display with a touch screen, operation is very easy. The graphical presentation of the coloured measuring curve is unique. Up to 100 million measured values can be stored with a date and measuring point. The measured values can be transmitted to the PC via USB stick. Advantages of METPOINT® BDL portable Portable data recording Flexible graphical representation Integrated data logger USB interface Intuitive control Extended accumulator time 3/5” touch screen Universal sensor inputs Rapid set up time

Revolutionize Your Air Management with BERG AMC Easy In industrial facilities where compressed air systems are crucial, achieving balance between performance, cost-efficiency, and sustainability is key. The BERG AMC Easy Master Controller is your ultimate partner in optimizing compressed air systems. Engineered to manage compressors of any brand seamlessly, this intelligent controller ensures your operations are efficient, reliable, and future-proof. Why Choose BERG AMC Easy Master controller? Dynamic Compressor Control: Capable of managing up to 4 compressors, the BERG AMC Easy uses sophisticated algorithms to match output to actual demand. This prevents overuse, reduces wear, and slashes energy costs. Real-Time Energy Management: With built-in web-based visualization, it tracks energy consumption, pressure levels, and operational efficiency. Monthly performance reports and ISO 50001 compliance make it perfect for audits and green initiatives. Long-Term Reliability: Designed to store up to 20 years of operational data, it ensures robust system analysis while safeguarding critical insights with redundant hardware. Adaptable to Every Industrial Need Whether you run a food processing plant, an automotive workshop, or a pharmaceutical facility, the BERG AMC Easy adapts to diverse requirements. The user-friendly interface simplifies configuration, and its remote access capability ensures you’re always in control—no matter where you are. Sustainability Through Innovation By integrating with peripherals such as dryers, filters, and monitoring systems, the BERG AMC Easy not only optimizes compressors but also enhances the entire air system’s performance. Reduced emissions and minimized energy wastage contribute directly to your company’s environmental goals.

Intelligent Compressor Management for Ultimate Efficiency The BERG AMC Master 4 redefines efficiency by dynamically managing up to 16 compressors. Its intelligent system ensures only the necessary compressors are active at any time, eliminating idle runs and achieving a remarkably tight pressure band of ±0.15 bar. This level of precision not only minimizes energy costs but also prolongs the lifespan of your equipment, making it the ideal solution for energy-conscious industries . Unparalleled Visualization Tools for Real-Time Insights With its integrated web server visualization, the Master 4 offers complete transparency into your compressed air system. This feature highlights inefficient compressors, enabling targeted actions to improve overall system performance. By securely storing data both locally and on your server, the system guarantees continuity even during interruptions. Updates and data exports are also seamless via USB or network connections . User-Friendly Interface for Effortless Configuration The Master 4 is equipped with a 10-inch color touchscreen and WiFi capabilities, making configuration and monitoring accessible through laptops, tablets, or smartphones. Its self-learning algorithms automatically adapt to system dynamics, removing the need for manual adjustments. Simply input compressor parameters and desired pressure ranges, and let the system handle the rest . Comprehensive Monitoring of Ancillary Equipment Beyond compressor control, the Master 4 extends its capabilities to monitor dryers, filters, and other peripherals. Alerts for faults ensure immediate response, reducing downtime and maintaining operational continuity. Its robust integration with ancillary units enhances the overall reliability of your compressed air system . Universal Compatibility for Seamless Integration The Master 4 works independently of compressor brands, forming an efficient unit tailored to your production needs. By utilizing iterative algorithms, it ensures the optimal combination of compressors is always active. This manufacturer-agnostic approach provides flexibility and ensures compatibility across diverse industrial environments .

METPOINT®️ OCV compact -  oil vapour measuring instrument The METPOINT OCV compact has been developed for measuring hydrocarbon vapours and gases in compressed air system applications. The detection levels are as low as one thousandth mg/m³ of residual oil vapour content and are executed continuously in ongoing operation. Shortened measuring intervals enable the rapid and reliable display of even the smallest deviations. This on-line monitoring process provides the certainty about the quality of your compressed air as an important element of your process safety at all times and at all quality-critical system points. The measurement data can be utilised for documenting the compressed air quality and for identifying contamination sources. Function of oil vapour measuring In the METPOINT®️ OCV compact system, a PID sensor works according to the principle of photo-ionization using a UV lamp. To increase the precision and to compensate for the smallest fluctuations, the determined values ​​are temperature and pressure compensated. This fulfills the requirements of ISO 8573. As a continuous self-control of the measuring system, a reference gas generated by means of an integrated catalytic converter is used. In the periodic change between measuring air and reference air, the function of the PID measuring cell is continuously controlled and adjusted.   Internal reference gas generation by means of a purifier Integrated reference gas generation The METPOINT OCV compact has integrated reference gas treatment by means of a patented catalytic converter. The compressed air is hereby passed on to a heated catalytic converter surface and the hydrocarbons are decomposed catalytically to water (H₂O) and carbon dioxide (CO₂). This reference gas is then continuously routed in alternation with the normal compressed air sample into the measuring chamber and the oil content is measured with the photo-ionisation detector (PID). The measuring chamber is both regularly “cleaned” by this reference gas generation and the measuring system is inspected for its zero point. This “self-monitoring” provides you with the assurance that the system is working accurately in the long term.

LED - volume flow measurement Description METPOINT®️ FLM In order for compressed air systems to operate reliably efficiently and ecologically precise determination of current volume flow Is required. Especially practical the thermal flow meter METPOINT®️ FLM. It is simply and quickly integrated into the existing system under pressure by means of a standard process fitting and using this tool aligned in the direction of the gas flow. Next, It is inserted into the exact center of the pipe that's it the gas flows ideally past the measuring device meaning these temperature sensors the first Measures the current temperature the second is heated to a higher temperature exactly 40 °C hotter than the first As the mass flow increases it would normally cool but an electric heating element prevents that from occurring the electrical energy required to maintain the temperature indifference is that directly proportional to the mass flow increases The electric heaters thermal performance also increases and is converted into the appropriate measured value. Based on these values and the pipes inner diameter the METPOINT®️ FLM Precisely calculators the volume flow. METPOINT FLM: Sensor technology for volume flow measurement Every third compressor is only operated to compensate for air losses. These costs are largely avoidable. One possibility to avoid these costs is precise acquisition of the current volume flow. This then provides the basis for many important analyses, documentation and decisions. BEKO TECHNOLOGIES provides end-position monitoring with the FLM SF13 and SF53.  Is your production set up as optimally economical? You can only comprehensively answer this question when the current volume flowrequirement for your compressed air has been identified. This can be evaluated for you by the FLM volume flow measuring system and thereby provides you with the data basis you need for intelligent energy management. Identify potential savings, overloads and weak points in your system to improve its efficiency. By measuring the actual flow to the various production units, you are in a position to make decisions based on facts. At the same time, the FLM lets them know whether there are any leaks in their system. The measurement thereby provides you with all the necessary data you need to jointly coordinate components in the best possible way and design systems economically.  The FLM SF13 variant is available with measuring sections of different diameters and comes with a calibration certificate for the selected pipe diameter. The METPOINT FLM SF53 is pre-calibrated as a universal sensor to a pipe diameter of 53.1 mm, but can be adjusted/calibrated to other diameters on customer request. METPOINT®️ FLM with LED The less expensive LED variant indicates the need for a new calibration (annually). Please note: The sensor configuration can only be done during production or later via the BDL datalogger Function METPOINT®️ FLM  Two temperature sensors are installed in series in the direction of flow. The first temperature sensor measures the current process temperature of the compressed air, while the second sensor is electrically heated to a temperature that is 40 K higher than that of the first sensor. Higher volume flows results in a quicker drop in temperature at the sensors, so that the electric heater of the second sensor must increase its heat output. The electric energy required to maintain the temperature difference is proportional to the volume flow. This energy consumption is converted to provide the relevant flow measurements. 

METPOINT®️ BDL compact - compressed air data logger Compressed air measurement equipment The METPOINT BDL Compact is a cutting-edge compressed air measurement equipment designed to provide accurate and reliable data on the quality of compressed air systems. This compact device is equipped with advanced sensors and technology to monitor various parameters such as pressure, temperature, humidity, and flow rate. One of the key features of the METPOINT BDL Compact is its user-friendly interface, which allows operators to easily configure and calibrate the device to suit their specific requirements. The device also comes with built-in data logging capabilities, enabling users to track and analyze the performance of their compressed air systems over time. The METPOINT BDL Compact is known for its high level of accuracy and precision, making it a valuable tool for ensuring the efficient operation of compressed air systems. By monitoring key parameters such as pressure and flow rate, operators can identify potential issues and take proactive measures to prevent downtime and optimize energy consumption. Overall, the METPOINT BDL Compact is a reliable and versatile compressed air measurement equipment that can help businesses improve the performance and efficiency of their compressed air systems. Its advanced features and user-friendly design make it a valuable asset for any organization looking to enhance the reliability and productivity of their compressed air systems. All values in focus: BDL compact Volume flow rate, pressure dew point, pressure, current efficiency temperature and residual oil vapour content monitoring with just one measuring device The METPOINT®️ BDL compact is an innovative electronic screen writer for recording critical process parameters for e.g. compressed air and gas applications. The electronic recording system measures connected input signals and subsequently evaluates the required information for the respective application. These are displayed and saved on the device. The process occurrence can be archived on a long-term basis and alarms can be forwarded to superordinated systems. The screen recorder thereby enables process-oriented assessment of the processes and, if necessary, rapid on-site intervention. The METPOINT®️ BDL compact is versatile and flexible. An optimal solution, among others, for food and pharmaceutical industries, for quality assurance and production as well as for environmental and climatic measuring technologies. Intelligent and cost-effective complete solutions can be implemented by utilising these compact systems in plant, system and apparatus engineering.   The cost-effective solution BDL compact The METPOINT®️ BDL compact compact is equipped with two to four sensor inputs optionally analog, digital or mixed. Two additional digital or analogue inputs are optionally available on request - e.g. for electricity meters or pressure sensors. Critical points in your processes are then displayed immediately. This reduces your reaction time and increases process and production safety levels. The compact screen recorder optionally provides a data logger with a 4 GB memory capacity.