Refrigeration dryer DRYBERG®️ RF06/ACProper use
This dryer was designed, manufactured and tested to separate the moisture which normally exists in compressed air. Any other use is considered improper.
The manufacturer shall not be liable for problems occurring as a consequence of improper use. The user alone is responsible for any damage resulting from that.
Furthermore, the correct use includes the compliance with the installation instructions, in particular in respect of:
• The voltage and frequency of the main voltage supply.
• The pressure, temperature and flow rate of the inlet air.
• The pressure, temperature and cooling-water throughput (water-cooled).
• The ambient temperature.
When delivered, the dryer is tested and fully assembled. The customer only needs to connect the device to the system in accordance with the instructions in the following chapters.
Compressed air filter PUREBERG® F06(Type)W ,360 Nm3/h at 7 bar
General filter, Fine filter, Superfine filter, Activated carbon filter
Innovative features mean outstanding performance without compromise
Compressed air filter PURBERG® housings have been developed for high-efficiency removal of solid particles, water, oil aerosols, hydrocarbons, odour vapours from compressed air systems. To meet the required compressed air quality appropriate filter element (G, F, S, A) must be installed into the filter housing. Housing prevents condensate from being picked up and "carried over" into the airstream. The BERG compressed air filter technology guarantees low operating costs, long service life, outstanding process reliability, and safe filtration.
Water separator for compressors - PUREBERG - F09WW
A water separator, also called a condensate separator, is a device that removes moisture and water from an air flow. In the area of air compressors and compressed air systems, the water separator is important to ensure that the air remains dry. Moisture in the compressed air can otherwise lead to problems such as rust, blocked lines and damage to machines.
The water separator PUREBERG® F09WW, (510 m3/h at 7 bar) is a widely used example in the industry.
The water separator works through various mechanisms to separate the condensate from the air. In most cases it uses centrifugal force or gravity to remove the water from the airflow. As the moist air flows through the separator, the water droplets are pulled out of the air by these forces and collect at the bottom of the separator. From there, the accumulated water can be removed from the system either manually or automatically.
Different types of water separators, including condensate separators for air compressors, compressed air lines or industrial applications. Choosing the right water separator for the device depends on various factors. These include: flow rate, pressure, ambient temperature and the specific requirements of the program.
In summary, the water separator is important in compressed air systems. It helps make the air cleaner, improve operations and make machines last longer.
Can a water separator be considered a filter?
A water separator is not the same as a filter, although they serve similar purposes in an air compressor system. A water separator is specifically designed to remove moisture and condensate from compressed air, while a filter is used to remove particulates, oil, and other contaminants from the air.
Compressed air water separators typically use a combination of baffles, centrifugal force, and other mechanisms to separate water droplets from the compressed air stream. As the air passes through the separator, the moisture condenses and collects at the bottom of the unit, where it can be drained out of the system.
Filters, on the other hand, are designed to capture solid particles, oil droplets, and other impurities that may be present in the compressed air. Filters can be made of different materials and have various filtration ratings to target specific contaminants based on the requirements of the application.
While both water separators and filters play crucial roles in maintaining the quality of compressed air and protecting downstream equipment, they have distinct functions and are often used together in air compressor systems to ensure optimal performance and efficiency.
Oil water separator OWAMAT® 11 - QWIK-PURE CS200, 4.9m3/min
Safe and efficient condensate separation: OWAMAT®
OWAMAT has been a tried and tested oil-water separation system for dispersed condensates for decades. It has been awarded a building regulation´s approval for the versions with and without free oil separation, for synthetic or mineral oils as well as for processing condensate generated by piston- and screw compressors, therefore not requiring any legislation for water protection approval.
Function of oil water separator OWAMAT® 10,11
The oil-contaminated condensate can be fed under pressure to the OWAMAT® unit (1).
The pressure is reduced in the pressure relief chamber (2).
The condensate flows steadily into the subjacent filter stage without turbulence and runs through the two-stage OEKOSORB® replacement filter.
The OEKOSORB® replacement filter (3) comprises a prefilter and a main filter for binding any residual oil constituents.
The water flows out of the OWAMAT® oil-water separator through the water outlet (6) and can be discharged directly into the sewer system.
A sampling valve (5) is provided so that the wastewater quality can be checked at any time.
1 Condensate inlet
2 Pressure relief chamber
3 Prefilter/main filter
4 Riser
5 Sampling valve
6 Water outlet
BEKO condensate drain BEKOMAT® 20BEKOMAT® 20 | 20FM for Filters and water separators
The BEKOMAT 20 is a strong condensate drain designed for use in water separators and air filters. It is suitable for oil-lubricated plants as well as oil-free compressors. The control panel is accessible from the top and the front. It has a plastic housing with integrated aluminum condensate container. The BEKOMAT 20 FM with integrated filter management is a cost effective monitoring solution for the service filters element.
Here are some advantages and uses of the BEKOMAT 20: Efficient condensate drainage: The BEKOMAT 20 is designed to effectively remove condensate from compressed air systems, ensuring optimal performance and preventing damage to downstream equipment. Energy-saving: The unit operates based on demand, meaning it only activates when condensate needs to be drained, helping to reduce energy consumption. Easy maintenance: The BEKOMAT 20 is designed for easy installation and maintenance, making it user-friendly for operators. Reliable operation: Beko Technologies is known for producing high-quality products, and the BEKOMAT 20 is no exception, offering reliable performance in industrial applications.
BEKOMAT 20 Applications:Industrial compressed air systems: The BEKOMAT 20 is commonly used in industrial settings where compressed air is a critical component of operations, such as manufacturing plants, automotive facilities, and food processing plants. Air compressors: The unit can be installed in conjunction with air compressors to ensure efficient condensate removal and protect the integrity of the compressed air system. Pneumatic tools and equipment: The BEKOMAT 20 can help maintain the performance and longevity of pneumatic tools and equipment by preventing moisture buildup in the air supply. Overall, the BEKOMAT 20 is a reliable and efficient condensate drain unit that offers several advantages in maintaining the performance of compressed air systems.
BERG MASTER CONTROLLER FOR GROUP OF SCREW COMPRESSORS
BERG MASTER CONTROLLER
Additional feature of the RC-S series master controllers that provides to duplicate the operator panel onto a PC or mobile devices. this feature can be implemented in both new controllers and the controllers that are already used to control a specific group of compressors.
Master control unit RC is responsible for :
Control of the start and stop system of the compressors installed in one compressed air network,
Monitoring and ensuring correct pressure in the system,
Optimum load distribution between individual compressors,
Possibility of selecting the leading compressor,
Setting pressure start and stop thresholds, Entering the parameters of the system regulation,
Collection of information from the supervised system and its processing, and all signalling (in RC-S)
Remote monitoring of the supervised system status by means of the installed interface operated in the web browser or/and by means of the Modbus TCP communication protocol (in Modbus RTU option via RS485),(in RC-S).
The use of the RC- control unit of the compressor group eliminates the necessity of the machine operator intervention into settings and enables equal load distribution between compressors. Control of the screw compressor group is possible in the Sequence or cascade mode.
√ The sequence control is recommended for the compressors of comparable size. Their operation time is usually equalized.
√ The cascade control is dedicated to the machines of different sizes, where the one operates in a continuous way and the others operate only during peak demands for compressed air.
KOMPBERG®️ made from different effective parts
Large convenient and removable doors are fitted as standard on BERG Screw compressors and the housing provides adequate space for the convenient layout of the components.
Reliable Direct drive, heavy-duty and consistently efficient.
BERG design principles prevent reduced output and premature wear in this essential drive component.
using the famous German components as well as high quality German filters, Siemens electromotor and controller.
All Our Compressors are equipped as Direct Drive
Drive 1:1 means that the Airend and motor are directly connected. This means that there are no transmission losses. BERG’s direct drive screw compressors deliver outstanding performance and make possible great savings in energy.
The drive motor and the air end in one-to-one drive series compressors are designed to operate at the same low speed. This enables the drive and compression units to be linked via a maintenance-free coupling which avoids the transmission losses with gear-driven units. our direct drive compressor reduces the number of components needed in comparison with gear drive, significantly increasing reliability and service life. Sound levels are also considerably lower. The airend in each KOMPBERG®️ BSD model is designed to specifically match air demand and ensures outstanding efficiency through the low-speed operation.
All Our Compressors are equipped as Direct Drive
BERG has 1:1 direct drive screw compressors that named KOMPBERG®️ BSDF series. An innovative, user-friendly concept totally geared to performance and economy.
Screw Compressor KOMPBERG® BSDF75
Oil-injected screw compressors incorporate oil for lubrication and sealing purposes, ensuring smooth operation and prolonging equipment lifespan. Integrated refrigeration dryers are often included in screw compressor systems to eliminate moisture from compressed air, safeguarding against corrosion and maintaining air quality.
Screw compressors are widely recognized for their exceptional efficiency, offering high compression ratios and minimal energy wastage. They typically operate within a pressure range of 7 to 13 bar, suitable for diverse industrial applications.These compressors are eligible for subsidies or incentives through programs like BAFA, which promotes energy efficiency and environmental protection.
With features such as low operating costs, easy handling, and minimal energy consumption, screw compressors are favored in various industries for their reliability and cost-effectiveness.
screw compressor KOMPBERG Centrifugal fan
The high-efficiency fan with a higher compression ratio ensures effective cooling throughout the entire compressor operation time. High compression ratio ensures an appropriate, even flow of sucked ambient air, through the cooler, also in the case of cooler fouling. Centrifugal fan is driven by low-speed electrical motor, which considerably influences the compressor noise level.
Monitoring and supervising of individual compressor
MS Connect provides the remote work monitoring, supervision and changing of the basic operating parameters of the screw compressor equipped with the Siemens controller. Software is designed for installation on PCs of people responsible for maintaining work continuity and managing the operation of compressors.
KOMPBERG®️ BSDF Description
Frequency Control series compressors from BERG are exceptionally efficient variable speed screw compressors with Siemens inverter as well as energy-saving Siemens Controller provide outstanding performance throughout the entire control range.All BSDF Compressors model is capable of 100 % duty cycles without any additional maintenance required.These screw-type compressors have High economic efficiency, long service life, simple and cost-effective maintenance.
Ultimate Efficiency with Our BSDF
Ultimate Efficiency with our BSDF significantly increases reliability and service life, Direct drive reduces the number of components needed and eliminates the associated transmission losses. Sound levels are also considerably lower.
Operation safety
The frequency inverter is located in the separate and effectively cooled switchgear, which ensures good ventilation and protection against an influence of heat emitted by the compression module operation.
KOMPBERG®️ BSDF Advantages
- Compact Airends eliminating pipework and links with known sources of problems.
- Efficient noise-insulated canopy and multiple anti-vibration mountings for minimization of noise and vibration levels.
- Door panels are easily removed allowing ease of access to the individual components for servicing.
- Use of standard components and maintaining high-quality standards and offering flexibility in the event of faults.
We use the reliable supplier for inverters: SIEMENS
Inverters have been amazingly reliable workhorses for over 25 years and no competitor drive boast a track record like that. The siemens inverters are microprocessor-controlled and use state-of-the-art Insulated Gate Bipolar transistor (IGBT) technology. This makes them reliable and versatile.
Even higher saving faster return on investment
Higher motor efficiency up to 70%, further reduce the peripheral equipment losses connected with compressed air production
Depreciation even in 4 months(in continuous running), and on average within 9 months from purchase
A 1000 series inverter
Asynchronous motor with the highest efficiency IE4 class
Even higher environmental protection
BERG CONTROLLER
BERG CONTROLLER (SIEMENS controllers) is mostly supplying for BERG based on the modern technologies (microprocessor with the Cortex core), meet the recent industrial requirements with simultaneous minimum power consumption and correct, failure-free compressor operation. Easy to read display, information diodes and clear keyboard provide easy and fast configuration of operating parameters, diagnosis of the compressor operation state, as well as an operation mode selection.
THE LEDS ON THE CONTROLLER INFORM THE OPERATING PERSONNEL ABOUT:
Compressor operation mode,
Motor operation status,
Occurrence of any events
User friendly world wide
Net €137,100.00
€163,149.00*
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