Screw compressors, KOMPBERG® BSDF

BERG MASTER CONTROLLER FOR GROUP OF SCREW COMPRESSORS BERG MASTER CONTROLLER Additional feature of the RC-S series master controllers that provides to duplicate the operator panel onto a PC or mobile devices. this feature can be implemented in both new controllers and the controllers that are already used to control a specific group of compressors. Master control unit RC is responsible for : Control of the start and stop system of the compressors installed in one compressed air network, Monitoring and ensuring correct pressure in the system, Optimum load distribution between individual compressors, Possibility of selecting the leading compressor, Setting pressure start and stop thresholds, Entering the parameters of the system regulation, Collection of information from the supervised system and its processing, and all signalling (in RC-S) Remote monitoring of the supervised system status by means of the installed interface operated in the web browser or/and by means of the Modbus TCP communication protocol (in Modbus RTU option via RS485),(in RC-S). The use of the RC- control unit of the compressor group eliminates the necessity of the machine operator intervention into settings and enables equal load distribution between compressors. Control of the screw compressor group is possible in the Sequence or cascade mode. √ The sequence control is recommended for the compressors of comparable size. Their operation time is usually equalized. √ The cascade control is dedicated to the machines of different sizes, where the one operates in a continuous way and the others operate only during peak demands for compressed air. Technical Data of Screw Compressor KOMPBERG® BSDF22 Screw compressor BSDF 22 Overpressure [bar] - options 7,5 / 10 / 13 Fixed capacity:   Capacity [m3/m] [ 7,5 bar ] 0,9 - 3,7 Capacity [m3/m] [ 10 bar ] 0,9 - 3,1 Capacity [m3/m] [ 13 bar ] - Dimension (LxWxH) [mm] 720x1300x1460 Compressed air connection G 3/4 Weight [kg] 520 Ambient temperature (min-max) [°C] +5 - +40 Cooling air demand [m³/h] 3500 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 70 Power transmission system direct drive Nominal motor power [kW] 22 Motor energy efficiency class IE3 Motor IP Code IP 55 Feed voltage [V] 400/3/5 Recommended power feed cable [mm2 ] 3x16+PE Protection fuse [A] 63 Downloads Technical Data Screw Compressor KOMPBERG® BSDF22 , PDF( Size: 145 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB) Siemens PLC manual with electrical drawing , PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG® BSD(F)22, PDF(Size: 580 KB )

Why frequency control? Energy savings almost up to 35% Low fatigue and low depreciation Print optimization Reduction of discharge losses Lower power consumption leads to reduced CO2  Technical Data of Screw Compressor KOMPBERG® BSDF30 Screw compressor with frequency converter  BSDF 30 Overpressure [bar] - options 7,5 / 10 / 13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 1.7 - 5.3 Capacity min-max [m3/m] [ 10 bar ] 1.5 - 4.4 Capacity min-max [m3/m] [ 13 bar ] 1.2 - 3.3 Dimension (LxWxH) [mm] 1750 x 900 x 1450 Compressed air connection G 1 1/2 Weight [kg] 720 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 4800 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 75 Power transmission system direct drive Nominal motor power [kW] 30 Nominal fan motor power [kW] 1.5 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 3x25+PE Protection fuse [A] 80 Downloads Technical Data Screw Compressor KOMPBERG® BSDF30 , PDF( Size: 220 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB) Siemens PLC manual with electrical drawing , PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG® BSD(F)30, PDF(Size: 580 KB )

KOMPBERG®️ made from different effective parts: Large convenient and removable doors are fitted as standard on BERG Screw compressors and the housing provides adequate space for the convenient layout of the components. Reliable Direct drive, heavy-duty and consistently efficient. BERG design principles prevent reduced output and premature wear in this essential drive component. using the famous German components as well as high quality German filters, Siemens electromotor and controller.   Technical Data of Screw Compressor KOMPBERG® BSDF37 Screw compressor with frequency converter BSDF 37 Overpressure [bar] - options 7,5 /10 /13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 1.6 - 6.4 Capacity min-max [m3/m] [ 10 bar ] 1.6 - 5.4 Capacity min-max [m3/m] [ 13 bar ] 1.6 - 4.8 Dimension (LxWxH) [mm] 1750 x 900 x 1450 Compressed air connection G 1 1/2 Weight [kg] 760 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 5900 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 75 Power transmission system direct drive Nominal motor power [kW] 37 Nominal fan motor power [kW] 1.5 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 3x35+PE Protection fuse [A] 100 Downloads Technical Data Screw Compressor KOMPBERG® BSDF37 , PDF( Size: 220 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB) Siemens PLC manual with electrical drawing , PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG® BSDF37, PDF(Size: 590 KB )

All Our Compressors are equiped as Direct Drive Drive 1:1 means that the Airend and motor are directly connected. This means that there are no transmission losses. BERG’s direct drive screw compressors deliver outstanding performance and make possible great savings in energy. The drive motor and the air end in one-to-one drive series compressors are designed to operate at the same low speed. This enables the drive and compression units to be linked via a maintenance-free coupling which avoids the transmission losses with gear-driven units. our direct drive compressor reduces the number of components needed in comparison with gear drive, significantly increasing reliability and service life. Sound levels are also considerably lower. The airend in each KOMPBERG®️ BSD model is designed to specifically match air demand and ensures outstanding efficiency through the low-speed operation.   Technical Data of Screw Compressor KOMPBERG® BSDF45 Screw compressor with frequency converter BSDF 45 Overpressure [bar] - options 7,5 /10 /13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 2.4 - 7.7 Capacity min-max [m3/m] [ 10 bar ] 2.5 - 7 Capacity min-max [m3/m] [ 13 bar ] 2 - 5.8 Dimension (LxWxH) [mm] 2000 x 1000 x 1640 Compressed air connection G 1 1/2 Weight [kg] 1100 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 7000 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 75 Power transmission system direct drive Nominal motor power [kW] 45 Nominal fan motor power [kW] 1.5 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 3x50+PE Protection fuse [A] 125 Downloads Technical Data Screw Compressor KOMPBERG® BSDF45 , PDF( Size: 210 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB) Siemens PLC manual with electrical drawing , PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG® BSD(F)45, PDF(Size: 580 KB )

All Our Compressors are equiped as Direct Drive BERG has 1:1 direct drive screw compressors that named KOMPBERG®️ BSD series. An innovative, user-friendly concept totally geared to performance and economy. Technical Data of Screw Compressor KOMPBERG® BSDF55 Screw compressor with frequency converter BSDF 55 Overpressure [bar] - options 7,5 /10 /13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 2.6 - 9.9 Capacity min-max [m3/m] [ 10 bar ] 2.5 - 8.5 Capacity min-max [m3/m] [ 13 bar ] 2.3 - 6.6 Dimension (LxWxH) [mm] 2000 x 1000 x 1640 Compressed air connection G 1 1/2 Weight [kg] 1140 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 8700 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 75 Power transmission system direct drive Nominal motor power [kW] 55 Nominal fan motor power [kW] 1.5 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 3x50+PE Protection fuse [A] 125 DownloadsTechnical Data Screw Compressor KOMPBERG® BSDF55 , PDF( Size: 210 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB) Siemens PLC manual with electrical drawing , PDF( Size: 1 MB )Spare parts and maintenance kit Screw Compressor KOMPBERG® BSD(F)55, PDF(Size: 580 KB )

Screw Compressor KOMPBERG® BSDF75 Oil-injected screw compressors incorporate oil for lubrication and sealing purposes, ensuring smooth operation and prolonging equipment lifespan. Integrated refrigeration dryers are often included in screw compressor systems to eliminate moisture from compressed air, safeguarding against corrosion and maintaining air quality.Screw compressors are widely recognized for their exceptional efficiency, offering high compression ratios and minimal energy wastage. They typically operate within a pressure range of 7 to 13 bar, suitable for diverse industrial applications.These compressors are eligible for subsidies or incentives through programs like BAFA, which promotes energy efficiency and environmental protection.With features such as low operating costs, easy handling, and minimal energy consumption, screw compressors are favored in various industries for their reliability and cost-effectiveness. screw compressor KOMPBERG Centrifugal fan The high-efficiency fan with a higher compression ratio ensures effective cooling throughout the entire compressor operation time. High compression ratio ensures an appropriate, even flow of sucked ambient air, through the cooler, also in the case of cooler fouling. Centrifugal fan is driven by low-speed electrical motor, which considerably influences the compressor noise level. Technical Data of Screw Compressor KOMPBERG®️ BSDF75 Screw compressor with frequency converter BSDF 75 Overpressure [bar] - options 7,5 /10 /13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 4.6 - 13.6 Capacity min-max [m3/m] [ 10 bar ] 3.6 - 12.3 Capacity min-max [m3/m] [ 13 bar ] 3.5 - 9.4 Dimension (LxWxH) [mm] 2100 x 1030 x 1670 Compressed air connection G 2 Weight [kg] 1900 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 11700 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 75 Power transmission system direct drive Nominal motor power [kW] 75 Nominal fan motor power [kW] 4 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 3x70+PE Protection fuse [A] 160 Downloads Technical Data Screw Compressor KOMPBERG®️ BSDF75 , PDF( Size: 215 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Operating and Maintenance Manual Screw Compressor KOMPBERG®️ BSDF 75 , PDF( Size: 554 KB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB ) Siemens PLC manual with electrical drawing , PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG®️ BSD(F)75, PDF(Size: 580 KB )

Monitoring and supervising of individual compressor MS Connect provides the remote work monitoring, supervision and changing of the basic operating parameters of the screw compressor equipped with the Siemens controller. Software is designed for installation on PCs of people responsible for maintaining work continuity and managing the operation of compressors.   Technical Data of Screw Compressor KOMPBERG®️ BSDF90 Screw compressor with frequency converter BSDF 90 Overpressure [bar] - options 7,5 /10 /13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 4.6 - 16.2 Capacity min-max [m3/m] [ 10 bar ] 4.6 - 13.6 Capacity min-max [m3/m] [ 13 bar ] 3.4 - 11.4 Dimension (LxWxH) [mm] 2550 x 1485 x 2130 Compressed air connection G 2 Weight [kg] 2400 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 13800 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 83 Power transmission system direct drive Nominal motor power [kW] 90 Nominal fan motor power [kW] 5.5 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 3x95+PE Protection fuse [A] 200 Downloads Technical Data Screw Compressor KOMPBERG®️ BSDF90 , PDF( Size: 200 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB ) Siemens PLC manual with electrical drawing, PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG®️ BSD(F)90, PDF(Size: 580 KB )

KOMPBERG®️ BSDF Description Frequency Control series compressors from BERG are exceptionally efficient variable speed screw compressors with Siemens inverter as well as energy-saving Siemens Controller provide outstanding performance throughout the entire control range.All BSDF Compressors model is capable of 100 % duty cycles without any additional maintenance required.These screw-type compressors have High economic efficiency, long service life, simple and cost-effective maintenance.   Technical Data of Screw Compressor KOMPBERG®️ BSDF110 Screw compressor with frequency converter BSDF 110 Overpressure [bar] - options 7,5 /10 /13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 9.6 - 19.2 Capacity min-max [m3/m] [ 10 bar ] 8.4 - 16.9 Capacity min-max [m3/m] [ 13 bar ] 7 - 14.1 Dimension (LxWxH) [mm] 2550 x 1485 x 2130 Compressed air connection G 2 Weight [kg] 3000 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 17500 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 83 Power transmission system direct drive Nominal motor power [kW] 110 Nominal fan motor power [kW] 5.5 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 3x120+PE Protection fuse [A] 250 Downloads Technical Data Screw Compressor KOMPBERG®️ BSDF110 , PDF( Size: 200 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB ) Siemens PLC manual with electrical drawing, PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG®️ BSD(F)110, PDF(Size: 580 KB )

Ultimate Efficiency with Our BSDF Ultimate Efficiency with our BSDF significantly increases reliability and service life, Direct drive reduces the number of components needed and eliminates the associated transmission losses. Sound levels are also considerably lower. Operation safety The frequency inverter is located in the separate and effectively cooled switchgear, which ensures good ventilation and protection against an influence of heat emitted by the compression module operation.   Technical Data of Screw Compressor KOMPBERG®️ BSDF132 Screw compressor with frequency converter BSDF 132 Overpressure [bar] - options 7,5 /10 /13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 11.5 - 23 Capacity min-max [m3/m] [ 10 bar ] 10.2 - 20.5 Capacity min-max [m3/m] [ 13 bar ] 8.3 - 16.5 Dimension (LxWxH) [mm] 3300 x 1600 x 1800 Compressed air connection G 2 1/2 Weight [kg] 3430 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 19500 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 83 Power transmission system direct drive Nominal motor power [kW] 132 Nominal fan motor power [kW] 5.5 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 3x150+PE Protection fuse [A] 315 Downloads Technical Data Screw Compressor KOMPBERG®️ BSDF132 , PDF( Size: 190 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB ) Siemens PLC manual with electrical drawing, PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG®️ BSD(F)132, PDF(Size: 580 KB )

KOMPBERG®️ BSDF Advantages - Compact Airends eliminating pipework and links with known sources of problems. - Efficient noise-insulated canopy and multiple anti-vibration mountings for minimization of noise and vibration levels. - Door panels are easily removed allowing ease of access to the individual components for servicing. - Use of standard components and maintaining high-quality standards and offering flexibility in the event of faults.   Technical Data of Screw Compressor KOMPBERG®️ BSDF160 Screw compressor with frequency converter BSDF 160 Overpressure [bar] - options 7,5 /10 /13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 15 - 30 Capacity min-max [m3/m] [ 10 bar ] 12.3 - 24.5 Capacity min-max [m3/m] [ 13 bar ] 11.3 - 22.6 Dimension (LxWxH) [mm] 3300 x 1600 x 1800 Compressed air connection G 2 1/2 Weight [kg] 3850 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 24000 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 83 Power transmission system direct drive Nominal motor power [kW] 160 Nominal fan motor power [kW] 11 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 3x240+PE Protection fuse [A] 400 Downloads Technical Data Screw Compressor KOMPBERG®️ BSDF160 , PDF( Size: 220 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB ) Siemens PLC manual with electrical drawing, PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG®️ BSD(F)160, PDF(Size: 580 KB )

We use the reliable supplier for inverters: SIEMENS Inverters have been amazingly reliable workhorses for over 25 years and no competitor drive boast a track record like that. The siemens inverters are microprocessor-controlled and use state-of-the-art Insulated Gate Bipolar transistor (IGBT) technology. This makes them reliable and versatile.   Even higher saving faster return on investment Higher motor efficiency up to 70%, further reduce the peripheral equipment losses connected with compressed air production Depreciation even in 4 months(in continuous running), and on average within 9 months from purchase A 1000 series inverter Asynchronous motor with the highest efficiency IE4 class Even higher environmental protection   Technical Data des Screw Compressor KOMPBERG®️ BSDF200 Screw compressor with frequency converter BSDF 200 Overpressure [bar] - options 7,5 /10 /13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 17.3 - 34.6 Capacity min-max [m3/m] [ 10 bar ] 15.5 - 31 Capacity min-max [m3/m] [ 13 bar ] 13 - 26.1 Dimension (LxWxH) [mm] 4000 x 2100 x 2200 Compressed air connection DN 100 Weight [kg] 5750 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 30000 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 85 Power transmission system direct drive Nominal motor power [kW] 200 Nominal fan motor power [kW] 15 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 3x300+PE Protection fuse [A] 500 Downloads Technical Data Screw Compressor KOMPBERG®️ BSDF200 , PDF( Size: 255 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) Screw compressors operation and maintenance manual️, PDF( Size: 3 MB ) Siemens PLC manual with electrical drawing, PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG®️ BSD(F)200, PDF(Size: 580 KB )

BERG CONTROLLER BERG CONTROLLER (SIEMENS controllers) is mostly supplying for BERG based on the modern technologies (microprocessor with the Cortex core), meet the recent industrial requirements with simultaneous minimum power consumption and correct, failure-free compressor operation. Easy to read display, information diodes and clear keyboard provide easy and fast configuration of operating parameters, diagnosis of the compressor operation state, as well as an operation mode selection. THE LEDS ON THE CONTROLLER INFORM THE OPERATING PERSONNEL ABOUT: Compressor operation mode, Motor operation status, Occurrence of any events User friendly world wide   Technical Data of Screw Compressor KOMPBERG®️ BSDF250 Screw compressor with frequency converter BSDF 250 Overpressure [bar] - options 7,5 /10 /13 Variable capacity:   Capacity min-max [m3/m] [ 7,5 bar ] 20 - 40 Capacity min-max [m3/m] [ 10 bar ] 18 - 36 Capacity min-max [m3/m] [ 13 bar ] 15 - 30 Dimension (LxWxH) [mm] 4000 x 2100 x 2200 Compressed air connection DN 100 Weight [kg] 5950 Ambient temperature [°C] +5 - +40 Cooling air demand [m³/h] 36000 Compressed air temperature on the outlet [°C] approx.10 degrees above ambient temperature Sound level L [dB(A)] 85 Power transmission system direct drive Nominal motor power [kW] 250 Nominal fan motor power [kW] 15 Motor IP Code IP55 Feed voltage [V] 400 Recommended power feed cable [mm2 ] 2x(3x185)+PE Protection fuse [A] 630 Downloads Technical Data Screw Compressor KOMPBERG®️ BSDF250 , PDF( Size: 255 KB ) Proceeding before the first Screw Compressors Operation, PDF( Size: 700 KB ) Quick Start Guide - YASKAWA AC Drive A1000, PDF( Size: 7 MB ) ️Screw compressors operation and maintenance manual️, PDF( Size: 3 MB ) Siemens PLC manual with electrical drawing, PDF( Size: 1 MB ) Spare parts and maintenance kit Screw Compressor KOMPBERG®️ BSD(F)250, PDF(Size: 580 KB )