Product information "PUREBERG® FF66WW Flange water separator "
Flange water separator PUREBERG® FF66WW
3940Nm3/h@7bar
Compressor with water separator
PURBERG® flange water separator have been developed for high-efficiency removal of bulk liquids and large impurities from compressed air systems. Inside the housing of flange water separator, there is an insert that creates a controlled rotation of the air. As a result of centrifugal action liquids (water, oil) and large particles are forced to the housing wall, slowed down and accumulated at the bottom of separator housing as condensate. The turbulent free zone in the lower part of the cyclone housing of flange water separator prevents condensate from being picked up and "carried over" into the airstream. To discharge condensate it is essential to install automatic or electronic condensate drain.
Technical data "PUREBERG® FF66WW Flange water separator "
Flange water separator
PUREBERG® FF66WW
Operating pressure [bar]
0 - 16
Connection size [DN]
125
Flow Capacity [m3/h]
3940
Flow Capacity [Scfm]
2331
Dimensions (AxBxCxD) [mm]
980 x 550 x 250 x 273
Weight [kg]
58
Operating temperature [°C]
1,5 - 65
Material
carbon steel
Included
BEKOMAT 20
Operating pressure - Correction factors
Operating pressure (bar)
4
5
6
7
8
9
10
11
12
13
14
15
16
Correction factors
0.63
0.75
0.88
1.00
1.13
1.25
1.38
1.50
1.63
1.75
1.88
2.00
2.13
Downloads "PUREBERG® FF66WW Flange water separator "
Maximize Air Quality: Discover PUREBERG F02WW Water Separator
A water separator, also called a condensate separator, is a device that removes moisture and water from an airflow. In the area of air compressors and compressed air systems, the water separator filter is important to ensure that the air remains dry. Moisture in the compressed air can otherwise lead to problems such as rust, blocked lines and damage to machines.
The water separator PUREBERG® F02WW, (96 m3/h at 7 bar) is a widely used example in the industry.
The water separator works through various mechanisms to separate the condensate from the air. In most cases it uses centrifugal force or gravity to remove the water from the airflow. As the damp air moves through the separator, the forces pull water droplets out of the air, gathering them at the bottom. Then, you can take out the collected water from the system either by hand or automatically.
Please note during buying water separators, the different types of water separators, including condensate separators for air compressors, compressed air lines, or industrial applications. Choosing the right water separator for the device depends on various factors. These include flow rate, pressure, ambient temperature, and the specific requirements of the program.
In summary, the water separator is crucial in compressed air systems. It helps make the air cleaner, improve operations and make machines last longer.
Function of water separator
The compressed air enters the fuel water separator through the curved inlet. Specially shaped guide vanes then induce a high-speed rotational movement, forcing the compressed air into a circular motion. Centrifugal forces direct water droplets to the outside of the filter housing, where they flow downward into the collection chamber by gravity.The shielding of the collection area calms the airflow to prevent swirling and entrainment of separated liquids. Additionally, a specially designed riser pipe in the water separator prevents particle transfer into the upwardly rotating stream of cleaned compressed air.The innovative water separator rectifier from BERG KOMPRESSOREN directs compressed air to the outlet and significantly reduces flow losses.
Flange water separator PUREBERG® FF 88 WW
5300Nm3/h@7bar
Distinguishing between Water separators and flange water separators in compressed air systems?
Water separators and flange water separators serve the same fundamental purpose of removing liquid water and oil from compressed air systems, but there are some key differences between the two. The main distinction lies in their installation method. Water separators are typically installed using threaded connections, while flange water separators are designed to be installed using flanged connections. Flange water separators are often used in larger industrial applications where higher flow rates and pressures are involved, and they provide a more secure and robust connection to the compressed air system. Additionally, flange water separators may have a larger capacity and more advanced internal components to handle the demands of larger-scale compressed air systems.
Flange water separator PUREBERG® FF37WW
2200Nm3/h@7bar
water separators in compressed air systems
Water separators are an essential component in compressed air systems that are responsible for removing moisture and contaminants from the compressed air. When air is compressed, it tends to carry water vapor and other impurities, which can lead to corrosion, damage to equipment, and reduced system efficiency. Water separators work by utilizing various techniques such as centrifugal force, gravity, and coalescing filters to separate the moisture from the compressed air. They typically consist of a chamber where the air is allowed to expand, causing the moisture to condense and collect at the bottom, while the dry air continues its journey through the system. By effectively removing water and contaminants, water separators help ensure the production of clean, dry compressed air for various industrial applications.
Optimize Operations: PUREBERG F24WW Water Separator Solution
A water separator, also called a condensate separator, is a device that removes moisture and water from an air flow. In the area of air compressors and compressed air systems, the water separator is important to ensure that the air remains dry. Moisture in the compressed air can otherwise lead to problems such as rust, blocked lines and damage to machines.
The water separator PUREBERG® F24WW, (1440 m3/h at 7 bar) is a widely used example in the industry.
The water separator works through various mechanisms to separate the condensate from the air. In most cases it uses centrifugal force or gravity to remove the water from the airflow. As the moist air flows through the separator, the water droplets are pulled out of the air by these forces and collect at the bottom of the separator. From there, the accumulated water can be removed from the system either manually or automatically.
There are different types of water separators, including condensate separators for air compressors, compressed air lines or industrial applications. Choosing the right water separator for the device depends on various factors. These include: flow rate, pressure, ambient temperature and the specific requirements of the program.
In summary, the water separator is very important in compressed air systems. It helps make the air cleaner, improve operations and make machines last longer.
How often should water separators PUREBERG FWW be cleaned?
The frequency of cleaning water separators like the PUREBERG FWW will depend on several factors, including the operating conditions of your compressed air system, the level of contaminants in the air, and the manufacturer's recommendations. However, as a general guideline, it is typically recommended to clean water separators at least once every 3 to 6 months.
Regular cleaning of water separators is essential to ensure their optimal performance and efficiency in removing moisture and contaminants from the compressed air. Accumulated dirt, debris, and moisture can impair the functionality of the separator, leading to reduced air quality, increased energy consumption, and potential damage to downstream equipment. When cleaning a water separator like the PUREBERG FWW, follow these steps: Shut down the compressed air system: Before starting the cleaning process, make sure to shut down the compressed air system and depressurize the lines to prevent any accidents or injuries. Remove the water separator: Carefully disconnect the water separator from the compressed air system according to the manufacturer's instructions. This may involve loosening fittings, disconnecting hoses, or removing mounting brackets. Inspect and clean the separator: Inspect the interior of the water separator for any dirt, debris, or moisture buildup. Use a soft brush, cloth, or compressed air to remove any contaminants from the separator's components, such as the filter element or drain valve. Check for damage: While cleaning the water separator, inspect it for any signs of damage, such as cracks, leaks, or corrosion. Replace any damaged parts to ensure the separator functions properly. Reassemble and reinstall: Once the water separator is clean and free of debris, reassemble it according to the manufacturer's instructions. Reinstall the separator back into the compressed air system and secure it in place. Test the system: After cleaning and reinstallation, test the compressed air system to ensure that the water separator is functioning correctly and effectively removing moisture from the air.
By following these steps and cleaning your water separators like the PUREBERG FWW on a regular basis, you can maintain the efficiency and performance of your compressed air system and prolong the lifespan of the equipment.
Flange water separator PUREBERG® FF142WW
8520Nm3/h@7bar
The importance of using Bekomat auto drains for water separators
The use of a Bekomat auto drain for water separators is crucial in ensuring the optimal performance and longevity of the compressed air system. Bekomat auto drains are designed to automatically remove condensate and water from the compressed air system, preventing the accumulation of moisture that can lead to corrosion, damage to pneumatic equipment, and compromised product quality. By efficiently and consistently removing water from the system, Bekomat auto drains help to maintain the purity and dryness of the compressed air, thereby safeguarding the integrity of pneumatic tools and machinery. This not only extends the lifespan of equipment but also reduces maintenance costs and downtime. Furthermore, the use of Bekomat auto drains contributes to improved energy efficiency and overall system performance by ensuring that the compressed air remains clean and free from moisture, making it an essential component for any industrial or commercial application where water separators are employed.
Please take a look at the different types of Bekomats we offer.
Flange water separator PUREBERG® FF97WW
5820Nm3/h@7bar
Does any air compressor need a water separator?
Not all air compressors require a water separator, but they are highly recommended for most applications, especially in industrial and commercial settings. Air compressors that operate in high humidity environments or where moisture contamination is a concern will benefit greatly from the use of a water separator. The presence of water in compressed air can lead to corrosion, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Additionally, water separators help improve the overall efficiency and performance of the compressed air system by ensuring that the air delivered is clean and dry. While some smaller, low-demand air compressors may not necessarily require a water separator, it is generally considered best practice to incorporate one into the system to maintain the integrity and reliability of the compressed air supply.
Increase efficiency with PUREBERG F15WW Water Separator for Compressed Air Systems
A water separator, also called a condensate separator, is a device that removes moisture and water from an air flow. In the area of air compressors and compressed air systems, the water separator is important to ensure that the air remains dry. Moisture in the compressed air can otherwise lead to problems such as rust, blocked lines and damage to machines. The water separator PUREBERG® F15WW, (888 m3/h at 7 bar) is a widely used example in the industry. The water separator works through various mechanisms to separate the condensate from the air. In most cases it uses centrifugal force or gravity to remove the water from the airflow. As the moist air flows through the separator, the water droplets are pulled out of the air by these forces and collect at the bottom of the separator. From there, the accumulated water can be removed from the system either manually or automatically.
There are different types of water separators, including condensate separators for air compressors, compressed air lines or industrial applications. Choosing the right water separator for the device depends on various factors. This includes the flow rate, pressure, ambient temperature and the specific requirements of the program. In summary, the water separator is very important in compressed air systems.
It helps to improve air quality, optimize operations and extend the life of machines. What happens if our compressed air systems do not have a proper water separator with condensate drainage, such as: B. BEKOMAT 20?
A compressed air water separator without a suitable condensate drain like the BEKOMAT 20 causes several problems in your compressed air system: Contamination: Water and oil condensate can accumulate in the air system, leading to contamination of the compressed air. This can affect the quality of the compressed air and potentially damage downstream equipment and processes. Corrosion: Water in compressed air can corrode system components, resulting in shortened service life and failure. Reduced efficiency: Water in compressed air can reduce system performance and efficiency, resulting in increased energy consumption and higher operating costs. Maintenance issues: Without a proper water separator and condensate drain, you may need to manually drain condensate from the system, which can be time-consuming and may not be as effective as an automated system like the BEKOMAT 20.
Overall, having a suitable water separator with a condensate drain is essential for maintaining the performance, efficiency, and reliability of your compressed air system.
Protect Your Compressed Air System: Introducing PUREBERG F03WW Water Separator
A water separator, also called a condensate separator, is a device that removes moisture and water from an airflow. In the area of air compressors and compressed air systems, the water separator is important to ensure that the air remains dry. Moisture in the compressed air can otherwise lead to problems such as rust, blocked lines and damage to machines.
The water separator PUREBERG® F03WW, (150 m3/h at 7 bar) is a widely used example in the industry.
The water separator filter for air compressor works through various mechanisms to separate the condensate from the air. In most cases it uses centrifugal force or gravity to remove the water from the airflow. As the wet air moves through the separator, these forces pull the water droplets out of the air, gathering them at the bottom. Then, you can take out the collected water from the system either by hand or automatically.
Different types of compressor water separator, including condensate separators for air compressors, compressed air lines, or industrial applications. Choosing the right water separator for the device depends on various factors. These include flow rate, pressure, ambient temperature, and the specific requirements of the program.
In summary, the moisture separator for air compressor is crucial in compressed air systems. It helps make the air cleaner, improve operations, and make machines last longer.
Do BERG Kompressoren PUREBERG F—WW (water separators) have changeable elements?
NO, BERG compressed air water separators rely on physical principles such as centrifugal force and subsequent condensation to separate water from compressed air without the need for replaceable filter elements. This design reduces the need for frequent maintenance associated with replacing filter elements. However, periodic inspection and maintenance of the separator unit itself may still be necessary to ensure optimal performance and efficiency over time.
Compressed air cyclone separator, PUREBERG F01WW
A compressed air cyclone separator, also known as a water separator or condensate separator, is a crucial component in compressed air systems. Its main job is to remove moisture and water droplets from the air, keeping the compressed air dry and clean. Moisture in compressed air can cause problems like rust, blocked lines, and harm to machinery, helping to prevent damage to your equipment.
The PUREBERG® F01WW water separation system, working as a compressed air cyclone separator, is well-known in the industry. It can handle flow rates of up to 72 m3/h at 7 bar pressure. Its smart design uses centrifugal force to effectively separate water from the airflow. When moist air goes through the cyclone separator, the centrifugal force makes water droplets separate and gather at the bottom of the separator.
Selecting the right water separator for your compressed air system is essential and depends on factors such as flow rate, pressure, ambient temperature, and specific application requirements. The PUREBERG® F01WW water separator offers reliable moisture removal, contributing to cleaner air, improved operations, and prolonged machinery lifespan.
Buying a top-notch water separator like the PUREBERG® F01WW ensures your compressed air system works at its best. It protects your compressors and dryers from moisture problems, keeping them running smoothly.
Water separator with comprehensive rate and outstanding efficiency
PURBERG® F—WW, is one of the BERG products, a water separator which has been developed for high-efficiency removal of bulk liquids from compressed air up to 20 bar.
Inside the housing, there is an insert with vanes that creates a controlled rotation of the air. As a result of centrifugal action water and large particles are forced to the housing wall, slowed down, and accumulate at the bottom of the separator housing as condensate.
The turbulent free zone in the lower part of the filter housing prevents condensate from being picked up and "carried over" into the airstream. To discharge condensate from the BERG water separator it is essential to install an electronic zero-loss condensate drain, Made in Germany.
Ensure Dry Air Supply: PUREBERG F04WW Water Separator Solution
A water separator, also called a condensate separator, is a device that removes moisture and water from an air flow. In the area of air compressors and compressed air systems, the water separator is important to ensure that the air remains dry. Moisture in the compressed air can otherwise lead to problems such as rust, blocked lines and damage to machines.
The water separator PUREBERG® F04WW, (216 m3/h at 7 bar) is a widely used example in the industry.
The water separator filter works through various mechanisms to separate the condensate from the air. In most cases it uses centrifugal force or gravity to remove the water from the airflow. As the moist air flows through the separator, the water droplets are pulled out of the air by these forces and collect at the bottom of the separator. From there, the accumulated water can be removed from the system either manually or automatically.
Different types of water separators, including condensate separators for air compressors, compressed air lines or industrial applications. Choosing the right water separator for the device depends on various factors. These include: flow rate, pressure, ambient temperature and the specific requirements of the program.
In summary, the water separator is important in compressed air systems. It helps make the air cleaner, improve operations and make machines last longer.
Why BERG Kompressoren use water separators with condensate drain BEKOMAT 20?
The BEKOMAT 20 condensate drain is a popular choice for use with water separators, air compressor water traps, air compressor water filters, and air compressor moisture traps in air compressor systems because of its efficiency, reliability, and effectiveness in removing condensate from the compressed air stream. Here are some reasons why the BEKOMAT 20 is mandatory used for all BERG compressed air water separators: Automatic Operation: The BEKOMAT 20 is an automatic condensate drain that operates based on the level of condensate in the system. It uses a float mechanism to detect the presence of condensate and opens the drain valve to discharge it without the need for manual intervention. Energy Efficiency: The BEKOMAT 20 is designed to minimize energy consumption by only discharging condensate when necessary, thereby reducing air loss and saving energy costs. Reliable Performance: The BEKOMAT 20 is known for its robust construction and reliable operation, making it suitable for demanding industrial applications where consistent condensate removal is essential. Maintenance-Free Design: The BEKOMAT 20 requires minimal maintenance and has a long service life, providing a hassle-free solution for managing condensate in air compressor systems. Compatibility: The BEKOMAT 20 is compatible with a wide range of air compressor systems and can be easily integrated with water separators to ensure efficient condensate removal.
Overall, the BEKOMAT 20 condensate drain is a trusted solution for water separators due to its automatic operation, energy efficiency, reliability, and compatibility with various air compressor systems. Using the BEKOMAT 20 can help optimize the performance of your water separator and ensure the effective removal of condensate from your compressed air system.
Efficient Moisture Removal: PUREBERG F46WW Water Separator for air Compressors
A water separator, also called a condensate separator, is a device that removes moisture and water from an air flow. In the area of air compressors and compressed air systems, the water separator is important to ensure that the air remains dry. Moisture in the compressed air can otherwise lead to problems such as rust, blocked lines and damage to machines.
The water separator PUREBERG® F46WW, (2760 m3/h at 7 bar) is a widely used example in the industry.
The water separator works through various mechanisms to separate the condensate from the air. In most cases it uses centrifugal force or gravity to remove the water from the airflow. As the moist air flows through the separator, the water droplets are pulled out of the air by these forces and collect at the bottom of the separator. From there, the accumulated water can be removed from the system either manually or automatically.
There are different types of water separators, including condensate separators for air compressors, compressed air lines or industrial applications. Choosing the right water separator for the device depends on various factors. These include: flow rate, pressure, ambient temperature and the specific requirements of the program.
In summary, the water separator is very important in compressed air systems. It helps make the air cleaner, improve operations and make machines last longer.
Water separator with comprehensive rate and outstanding efficiency
PURBERG® water separator have been developed for high-efficiency removal of bulk liquids from compressed air and vacuum systems up to 20 bar. Inside the housing, there is an insert with vanes that creates a controlled rotation of the air. As a result of centrifugal action liquids (water, oil) and large particles are forced to the housing wall, slowed down and accumulated at the bottom of separator housing as condensate. The turbulent free zone in the lower part of the filter housing prevents condensate from being picked up and "carried over" into the airstream. To discharge condensate from the F-WW water separator it is essential to install automatic or electronic condensate drain.
Function of water separator
Compressed air enters the water separator through the curved inlet and then specially shaped guide vanes ensure a special rotational movement at high speed and force the compressed air into a circular movement. After the resulting centrifugal forces direct the water droplets to the outside of the filter housing, the droplets flow down into the collection chamber due to gravity. Shielding the collecting area Calms the air flow in this area in order to effectively avoid whirling up and entrainment of already separated liquids. In water separator a specially designed riser tube prevents particle transfer to the upward rotating flow of the compressed air, which has largely been cleaned of condensate. The innovative water separator rectifier leads the compressed air to the outlet and reduces flow losses to a minimum.
Water separator for compressors - PUREBERG - F09WW
A water separator, also called a condensate separator, is a device that removes moisture and water from an air flow. In the area of air compressors and compressed air systems, the water separator is important to ensure that the air remains dry. Moisture in the compressed air can otherwise lead to problems such as rust, blocked lines and damage to machines.
The water separator PUREBERG® F09WW, (510 m3/h at 7 bar) is a widely used example in the industry.
The water separator works through various mechanisms to separate the condensate from the air. In most cases it uses centrifugal force or gravity to remove the water from the airflow. As the moist air flows through the separator, the water droplets are pulled out of the air by these forces and collect at the bottom of the separator. From there, the accumulated water can be removed from the system either manually or automatically.
Different types of water separators, including condensate separators for air compressors, compressed air lines or industrial applications. Choosing the right water separator for the device depends on various factors. These include: flow rate, pressure, ambient temperature and the specific requirements of the program.
In summary, the water separator is important in compressed air systems. It helps make the air cleaner, improve operations and make machines last longer.
Can a water separator be considered a filter?
A water separator is not the same as a filter, although they serve similar purposes in an air compressor system. A water separator is specifically designed to remove moisture and condensate from compressed air, while a filter is used to remove particulates, oil, and other contaminants from the air.
Compressed air water separators typically use a combination of baffles, centrifugal force, and other mechanisms to separate water droplets from the compressed air stream. As the air passes through the separator, the moisture condenses and collects at the bottom of the unit, where it can be drained out of the system.
Filters, on the other hand, are designed to capture solid particles, oil droplets, and other impurities that may be present in the compressed air. Filters can be made of different materials and have various filtration ratings to target specific contaminants based on the requirements of the application.
While both water separators and filters play crucial roles in maintaining the quality of compressed air and protecting downstream equipment, they have distinct functions and are often used together in air compressor systems to ensure optimal performance and efficiency.
Combat Rust and Damage: PUREBERG F05WW Water Separator Overview
A water separator, also called a condensate separator, is a device that removes moisture and water from an air flow. In the area of air compressors and compressed air systems, the water separator is important to ensure that the air remains dry. Moisture in the compressed air can otherwise lead to problems such as rust, blocked lines and damage to machines. The water separator PUREBERG® F05WW, (282 m3/h at 7 bar) is a widely used example in the industry. The water separator works through various mechanisms to separate the condensate from the air. In most cases it uses centrifugal force or gravity to remove the water from the airflow. As the moist air flows through the separator, the water droplets are pulled out of the air by these forces and collect at the bottom of the separator. From there, the accumulated water can be removed from the system either manually or automatically.
There are different types of water separators, including condensate separators for air compressors, compressed air lines or industrial applications. Choosing the right water separator for the device depends on various factors. These include: flow rate, pressure, ambient temperature and the specific requirements of the program.
In summary, the water separator is very important in compressed air systems. It helps make the air cleaner, improve operations and make machines last longer. Why we need water separators PUERBERG F--WW for our air compressor?
Compressed air cyclone separators are important in air compressor systems because they filter moisture and dirt from compressed air before it reaches other equipment and processes. Here are some key reasons why air compressor water separators are necessary:Moisture in compressed air can cause equipment, pipes and tools to rust and shorten their lifespan. Water separators help remove this moisture, preventing corrosion and extending the life of the system. Water and dirt in the compressed air can damage downstream devices. Water separators ensure that these devices receive clean, dry air, preventing damage and problems. Water separators improve the quality of compressed air by removing moisture, oil and dirt. This makes the compressed air work better and is safe for various applications. Moisture in compressed air can affect the performance of air-powered equipment and increase energy consumption. Water separators help remove water and dirt, improving the efficiency of air compressor systems and increasing productivity.
Overall, BERG's PUREBERG® F-WW compressed air water separators are very important for air compressor systems. They ensure that clean, dry air reaches downstream devices. When companies purchase good water separators, they can prevent expensive repairs and breakdowns that can result from dirty compressed air.
Condensate drains BERGDRAIN 05
Manual condensate drain
BERGDRAIN 05 is designed for the discharging of condensate or any other non-aggressive fluid from compressed air system. In order to prevent condensate from re-entering in the airstream, we recommend controlling the condensate level in filter bowl, which requires an automatic drain trap. MCD is easy to install on the filter housing.
Condensate drains BERGDRAIN 06
Automatic Condensate drains
BERGDRAIN 06 is designed for fully automatic discharging of condensate or any other non-aggressive fluid from compressed air system. AOK16B is easy to install inside the filter housing. AOK16B can be used in variety of applications. For applications not listed please contact producer or your local distributor.
Manual condensate drain BERG
A service indicator informs punctually about the upcoming maintenance and/or exchange for the service unit. All parts which are subject to wear or are pressurised can be reached with one manual movement. Neither electrical installations nor the installation of seals and individual parts are necessary. The installation concept is also particularly user-friendly and time-saving: The device only has to be connected once electrically.
Applications Manual condensate drain
Connection kit: valve for inlet with thread G 1/2 for BEKOMAT 10,12, 12 CO, 20, 21, 21 PRO also manual drain valve for CLEARPOINT
Net €35.00
€41.65*
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