BERG is an expert in the development and manufacture of the most reliable oil-free screw compressors. The ZX series is the exquisite screw compressors that come from this strong tradition of two-stage and air-cooled systems. The ZX offers a rugged design and low operating costs for industries where high quality, oil-free air is the key solution. BERG Kompressoren has reached a new milestone: Being a German company certified to ISO 8573-1 CLASS 0, setting the standard for air purity. Every machine is tested to ensure that it meets specifications, complete safety, and no surprises. ZX oil-free compressors are really easy to use and have no maintenance issues.
Technical Data of Oil free Screw Compressor KOMPBERG® ZXF110
Optimize Operations: PUREBERG F24WW Water Separator Solution
A water separator, also called a condensate separator, is a device that removes moisture and water from an air flow. In the area of air compressors and compressed air systems, the water separator is important to ensure that the air remains dry. Moisture in the compressed air can otherwise lead to problems such as rust, blocked lines and damage to machines.
The water separator PUREBERG® F24WW, (1440 m3/h at 7 bar) is a widely used example in the industry.
The water separator works through various mechanisms to separate the condensate from the air. In most cases it uses centrifugal force or gravity to remove the water from the airflow. As the moist air flows through the separator, the water droplets are pulled out of the air by these forces and collect at the bottom of the separator. From there, the accumulated water can be removed from the system either manually or automatically.
There are different types of water separators, including condensate separators for air compressors, compressed air lines or industrial applications. Choosing the right water separator for the device depends on various factors. These include: flow rate, pressure, ambient temperature and the specific requirements of the program.
In summary, the water separator is very important in compressed air systems. It helps make the air cleaner, improve operations and make machines last longer.
How often should water separators PUREBERG FWW be cleaned?
The frequency of cleaning water separators like the PUREBERG FWW will depend on several factors, including the operating conditions of your compressed air system, the level of contaminants in the air, and the manufacturer's recommendations. However, as a general guideline, it is typically recommended to clean water separators at least once every 3 to 6 months.
Regular cleaning of water separators is essential to ensure their optimal performance and efficiency in removing moisture and contaminants from the compressed air. Accumulated dirt, debris, and moisture can impair the functionality of the separator, leading to reduced air quality, increased energy consumption, and potential damage to downstream equipment. When cleaning a water separator like the PUREBERG FWW, follow these steps: Shut down the compressed air system: Before starting the cleaning process, make sure to shut down the compressed air system and depressurize the lines to prevent any accidents or injuries. Remove the water separator: Carefully disconnect the water separator from the compressed air system according to the manufacturer's instructions. This may involve loosening fittings, disconnecting hoses, or removing mounting brackets. Inspect and clean the separator: Inspect the interior of the water separator for any dirt, debris, or moisture buildup. Use a soft brush, cloth, or compressed air to remove any contaminants from the separator's components, such as the filter element or drain valve. Check for damage: While cleaning the water separator, inspect it for any signs of damage, such as cracks, leaks, or corrosion. Replace any damaged parts to ensure the separator functions properly. Reassemble and reinstall: Once the water separator is clean and free of debris, reassemble it according to the manufacturer's instructions. Reinstall the separator back into the compressed air system and secure it in place. Test the system: After cleaning and reinstallation, test the compressed air system to ensure that the water separator is functioning correctly and effectively removing moisture from the air.
By following these steps and cleaning your water separators like the PUREBERG FWW on a regular basis, you can maintain the efficiency and performance of your compressed air system and prolong the lifespan of the equipment.
Technical data of water separator
Water separator
PUREBERG® F24WW
Operating pressure [bar]
0 - 20
Pipe Size [inch]
2 1/2
Flow Capacity [m3/h]
1440
Flow Capacity [Scfm]
847
Dimensions (AxBxCxD) [mm]
685 x 160 x 43 x 200
Volume [l]
6,5
Weight [kg]
6,3
Operating temperature [°C]
1,5 - 65
Housing material
Aluminum
Cover
ABS
Sealing
NBR
Corrosion protection
Stainless Steel 1.4301
Outside protection
Anodized (optional)
Included
BEKOMAT 20
Operating pressure - Correction factors
Operating pressure (bar)
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Correction factors
0.63
0.75
0.88
1.00
1.13
1.25
1.38
1.50
1.63
1.75
1.88
2.00
2.13
2.25
2.38
2.50
2.63
Downloads
Water separator Installation And Operating Manual , PDF ( Size: 490 KB )
Refrigeration dryer DRYBERG®️ RF19/AC equals to DRYPOINT®️ RA1080/AC
Function description
Operating principle – All dryer models described in this manual function according to the same principle. The hot and moisture-loaded air is led into an air/air heat exchanger. Afterwards, the air flows through an evaporator, which is also known as an air/refrigerant heat exchanger. The air temperature is reduced to approximately 2°C, so that water vapour condenses to liquid. The continuously accumulating condensate is collected in the separator to be discharged via the condensate drain. Subsequently, the cold and dry air is led through the air/air heat exchanger, so that it is reheated to up to 8°C below the inlet temperature when leaving the dryer.
Refrigeration cycle – The refrigerant is conducted through the compressor and reaches a condenser under high pressure. There, cooling-down takes place, making the refrigerant condense to a liquid state which is under high pressure. The liquid is pressed through a capillary tube where the resulting pressure drop ensures that the refrigerant evaporates at a defined temperature. The liquid refrigerant which is under low pressure is led into the heat exchanger, where it expands. The cold resulting from the expansion serves to cool down the compressed air in the heat exchanger. During this process, the refrigerant evaporates. The low-pressure gas is resupplied to the compressor, where it is compressed again. It then re-enters the cycle. In phases of a reduced compressed-air load, the excess refrigerant is resupplied automatically to the compressor via the hot gas bypass valve.
Technical Data of Refrigeration dryer DRYBERG® RF19/AC
Refrigeration dryer
DRYBERG®️ RF19/AC
Volume flow (m3/h) at +3 °C
1140
Power consumption (kW)
2,10
Pressure loss (Δp bar [g])
0,21
Air connection (ø)
G 2 1/2" BSP-F
Dimensions AxBxC (mm)
1100x645x920
Weight (kg)
170
Operating pressures multiply air flow with correction factor f1
bar (g)
4
5
6
7
8
10
12
14
f1
0.77
0.86
0.93
1.00
1.05
1.14
1.21
1.27
Ambient air temperatures multiply air flow with correction factor f2
°C
25
30
35
40
45
f2
1.00
0.95
0.88
0.79
0.68
Compressed air inlet temperatures multiply air flow with correction factor f3
°C
25
30
35
40
45
50
55
f3
1.20
1.11
1.00
0.81
0.67
0.55
0.45
Downloads
Technical Data DRYBERG®️ RF19/AC Refrigeration dryer, PDF( Size: 450 KB )
Manual DRYBERG®️ RF/AC, PDF( Size: 5 MB )
Compressed air filter PUREBERG® F20(Type)W ,1176 Nm3/h at 7 bar
General filter, Fine filter, Superfine filter, Activated carbon filter
Innovative features mean outstanding performance without compromise
Compressed air filter PURBERG® housings have been developed for high-efficiency removal of solid particles, water, oil aerosols, hydrocarbons, odour vapours from compressed air systems. To meet the required compressed air quality appropriate filter element (G, F, S, A) must be installed into the filter housing. Housing prevents condensate from being picked up and "carried over" into the airstream. The BERG compressed air filter technology guarantees low operating costs, long service life, outstanding process reliability, and safe filtration.
Technical Data of Compressed air filter
Compressed air filter
PUREBERG® F20(Type)W
Operating pressure [bar]
0 - 20
Pipe Size [inch]
2
Flow Capacity [m3/h]
1176
Flow Capacity [Scfm]
692
Dimensions (AxBxCxD) [mm]
605 x 160 x 43 x 180
Volume [l]
6,0
Weight [kg]
5,1
Operating temperature [°C]
1,5 - 65
Housing material
Aluminium
Cover
ABS
Sealing
NBR
Corrosion protection
Anodized (optional)
Outside protection
Powder paint coated (Epoxy-polyester base)
G
General Filter
F
Fine Filter
S
Superfine Filter
A
Activated carbon
Quality class - particle (ISO8573-1)
3
2
1
1
Residual oil content (mg/m3)
<1
<0.1
<0.01
<0.005
Quality class - Oil (ISO8573-1)
3
2
1
0
Pressure drop - new element (mbar)
20
50
60
60
change filter cartridge at pressure drop (mbar)
350
350
350
6 months
Filter media
Acrylic fibers
Borosilicate microfibers
Activate carbon
Operating pressure - Correction factors
Operating pressure (bar)
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Correction factors
0.63
0.75
0.88
1.00
1.13
1.25
1.38
1.50
1.63
1.75
1.88
2.00
2.13
2.25
2.38
2.50
2.63
Downloads
Compressed air filter Installation And Operating Manual , PDF ( Size: 1 MB )
BEKO condensate drain BEKOMAT® 20BEKOMAT® 20 | 20FM for Filters and water separators
The BEKOMAT 20 is a strong condensate drain designed for use in water separators and air filters. It is suitable for oil-lubricated plants as well as oil-free compressors. The control panel is accessible from the top and the front. It has a plastic housing with integrated aluminum condensate container. The BEKOMAT 20 FM with integrated filter management is a cost effective monitoring solution for the service filters element.
Technical data of BEKOMAT® 20
BEKOMAT®
BEKOMAT® 20
Max. compressor performance [m³/min]
4
Max. dryer performance [m³/min]
8
Max. filter performance [m3/min]
40
Voltage
230VAC / 50-60Hz
Operating pressure [bar]
0,8 - 16
Temperature [°C]
+1 to + 60
Condensate feed
1 x G 1/2 , 1 x G 3/4
Condensate drain
DN 8-10 bzw. G 1/4i
Dimensions B x T x H [mm]
140 x 72 x 140
Weight [kg]
ca. 0,7
Here are some advantages and uses of the BEKOMAT 20: Efficient condensate drainage: The BEKOMAT 20 is designed to effectively remove condensate from compressed air systems, ensuring optimal performance and preventing damage to downstream equipment. Energy-saving: The unit operates based on demand, meaning it only activates when condensate needs to be drained, helping to reduce energy consumption. Easy maintenance: The BEKOMAT 20 is designed for easy installation and maintenance, making it user-friendly for operators. Reliable operation: Beko Technologies is known for producing high-quality products, and the BEKOMAT 20 is no exception, offering reliable performance in industrial applications.
BEKOMAT 20 Applications:Industrial compressed air systems: The BEKOMAT 20 is commonly used in industrial settings where compressed air is a critical component of operations, such as manufacturing plants, automotive facilities, and food processing plants. Air compressors: The unit can be installed in conjunction with air compressors to ensure efficient condensate removal and protect the integrity of the compressed air system. Pneumatic tools and equipment: The BEKOMAT 20 can help maintain the performance and longevity of pneumatic tools and equipment by preventing moisture buildup in the air supply. Overall, the BEKOMAT 20 is a reliable and efficient condensate drain unit that offers several advantages in maintaining the performance of compressed air systems.
Downloads
Technical Data BEKOMAT® 20, PDF (Size: 2.5 MB) BEKOMAT® 20 datasheets, PDF ( Size: 330 KB )
World class oil-free compression element
• 100 % oil-free rotary screw compression
• High quality compressed air
• Low speed to capacity ratio
• High overall efficiency with superior rotor coating and element cooling jackets
• No oil disposal problems downstream as air is completely oil-free
• Two compression stage with Air cooled system
Technical Data of Oil free Screw Compressor KOMPBERG® ZXF55
Oil-free two-stage screw compressor
ZXF 55
Overpressure [bar]
8 / 10
Fixed capacity:
Capacity [m3/m] [ 8 bar ]
7.9
Capacity [m3/m] [ 10 bar ]
6.6
Dimension (LxWxH) [mm]
2500 x 1400 x 2000
Compressed air connection
G 1 1/2
Weight [kg]
3400
Ambient temperature [°C]
+5 ÷ +40
Cooling air demand [m³/h]
16500
Compressed air temperature on the outlet [°C]
approx.10 - 15 degrees above ambient temperature
Sound level L [dB(A)]
85
Power transmission
direct drive
Nominal motor power [kW]
55
Nominal fan motor power [kW]
4
Feed voltage [V]
400
Recommended power feed cable [mm2 ]
3x50+PE
Protection fuse [A]
125
Downloads
Technical Data Oil free Screw Compressor KOMPBERG® ZX55 , PDF( Size: 110 KB )
Proceeding before the first Screw Compressors Operation ( Size: 700 KB )
Oil free Screw Compressor Operating and Maintenance of Controller ( Size: 410 KB )
Oil free Screw Compressor Operating and Maintenance MANUAL 55 KW ( Size: 702 KB )
Spare parts and maintenance kit Oil free Screw Compressor KOMPBERG® ZX55 (Size: 143 KB )
Safety data sheet PNEUMOIL SM46-TURBO OIL T46 , PDF( Size: 2.7 MB )
Oil free Screw Compressor KOMPBERG® ZXF Description
BERG is an expert in the development and manufacture of the most reliable oil-free screw compressors. The ZX series is the exquisite screw compressors that come from this strong tradition of two-stage and air-cooled systems. The ZX offers a rugged design and low operating costs for industries where high quality, oil-free air is the key solution. BERG Kompressoren has reached a new milestone: Being a German company certified to ISO 8573-1 CLASS 0, setting the standard for air purity. Every machine is tested to ensure that it meets specifications, complete safety, and no surprises. ZX oil-free compressors are really easy to use and have no maintenance issues.
Technical Data of Oil free Screw Compressor KOMPBERG® ZXF132
Oil-free two-stage screw compressor
ZXF 132
Overpressure [bar]
8 / 10
Fixed capacity:
Capacity [m3/m] [ 8 bar ]
21.21
Capacity [m3/m] [ 10 bar ]
19
Dimension (LxWxH) [mm]
3400 x 2100 x 2400
Compressed air connection
G 3
Weight [kg]
4500
Ambient temperature [°C]
+5 ÷ +40
Cooling air demand [m³/h]
19500
Compressed air temperature on the outlet [°C]
approx.10 - 15 degrees above ambient temperature
Sound level L [dB(A)]
85
Power transmission
direct drive
Nominal motor power [kW]
132
Nominal fan motor power [kW]
11
Feed voltage [V]
400
Recommended power feed cable [mm2 ]
3x150+PE
Protection fuse [A]
315
Downloads
Technical Data Oil free Screw Compressor KOMPBERG® ZXF132 , PDF( Size: 121 KB )
Siemens inverter operating instructions, PDF( Size: 4 MB )
Proceeding before the first Screw Compressors Operation ( Size: 700 KB )
Oil free Screw Compressor Operating and Maintenance of Controller ( Size: 410 KB )
Operating and Maintenance MANUAL 132 KW ( Size: 799 KB )
Operation and Maintenance Manual , Electrical part of Oil free Screw Compressor KOMPBERG® ZXF132 , PDF( Size: 440 KB )
Spare parts and maintenance kit Oil free Screw Compressor KOMPBERG® ZXF132 (Size: 143 KB )
Safety data sheet PNEUMOIL SM46-TURBO OIL T46 , PDF( Size: 2.7 MB )
Oil free Screw Compressor KOMPBERG® ZXF Description
BERG is an expert in the development and manufacture of the most reliable oil-free screw compressors. The ZX series is the exquisite screw compressors that come from this strong tradition of two-stage and air-cooled systems. The ZX offers a rugged design and low operating costs for industries where high quality, oil-free air is the key solution. BERG Kompressoren has reached a new milestone: Being a German company certified to ISO 8573-1 CLASS 0, setting the standard for air purity. Every machine is tested to ensure that it meets specifications, complete safety, and no surprises. ZX oil-free compressors are really easy to use and have no maintenance issues.
Technical Data of Oil free Screw Compressor KOMPBERG® ZXF160
Oil-free two-stage screw compressor
ZXF 160
Overpressure [bar]
8 / 10
Fixed capacity:
Capacity [m3/m] [ 8 bar ]
25.7
Capacity [m3/m] [ 10 bar ]
22.5
Dimension (LxWxH) [mm]
4000 x 2200 x 2200
Compressed air connection
G 3
Weight [kg]
5000
Ambient temperature [°C]
+5 ÷ +40
Cooling air demand [m³/h]
32500
Compressed air temperature on the outlet [°C]
approx.10 - 15 degrees above ambient temperature
Sound level L [dB(A)]
85
Power transmission
direct drive
Nominal motor power [kW]
160
Nominal fan motor power [kW]
11
Feed voltage [V]
400
Recommended power feed cable [mm2 ]
3x150+PE
Protection fuse [A]
400
Downloads
Technical Data Oil free Screw Compressor KOMPBERG® ZXF160 , PDF( Size: 121 KB )
Siemens inverter operating instructions, PDF( Size: 4 MB )
Proceeding before the first Screw Compressors Operation ( Size: 700 KB )
Oil free Screw Compressor Operating and Maintenance of Controller ( Size: 410 KB )
Operating and Maintenance MANUAL 160 KW ( Size: 799 KB )
Operation and Maintenance Manual , Electrical part of Oil free Screw Compressor KOMPBERG® ZXF160 , PDF( Size: 440 KB )
Spare parts and maintenance kit Oil free Screw Compressor KOMPBERG® ZXF132 (Size: 143 KB )
Safety data sheet PNEUMOIL SM46-TURBO OIL T46 , PDF( Size: 2.7 MB )
Net €181,440.00
€215,913.60*
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