Advanced Adsorption Materials for Compressed Air Systems and Gas Separation
High-Quality Adsorption Materials for Oxygen Generators, Nitrogen Generators, Air Dryers, and Activated Carbon Towers
Discover our high-quality adsorption materials, perfectly suited for heat-regenerated air adsorption dryers, desiccant air dryers, activated carbon adsorbers and O2/N2 PSA generators. Browse our product offerings and choose the perfect solution for your specific needs.
Adsorption Materials for Compressed Air Systems & Gas Separation
For compressed air systems and compressed air treatment, we offer advanced adsorption materials that meet the demands of modern industrial applications. Our high-quality solutions support air dryers, O2/N2 generators, and activated carbon adsorbers. From molecular sieves to carbon molecular sieves, we offer materials tailored for reliable and long-lasting performance.
What Are Molecular Sieves and How Do They Work?
Molecular sieves, also known as "mol sieves," are materials that can selectively adsorb molecules of specific sizes due to their finely porous structure. The microscopic pores, typically only a few angstroms wide, allow for the separation of specific molecules from gases and liquids. This feature makes molecular sieves ideal for applications like moisture regulation in compressed air systems or gas separation in oxygen and nitrogen generators. Learn more about the functionality and chemistry of mol sieves in the Wikipedia article on molecular sieves.
Properties and Types of Molecular Sieves
The properties of molecular sieves include high adsorption capacity, thermal stability, and selectivity towards specific molecules. These adsorption materials are often made from zeolites or aluminosilicates, offering longevity and high efficiency.
Molecular Sieve 3A, 4A, and 5A: Differences and Applications
- Molecular Sieve 3A: Best suited for selective water removal, especially in alcohols or applications where only water needs to be removed.
- Molecular Sieve 4A: Suitable for general water removal in gases and liquids, with some versatility in adsorbing small molecules like CO₂.
- Molecular Sieve 5A: Generally less ideal for pure water removal as it’s designed to adsorb both water and larger molecules such as hydrocarbons.
For pure water removal, 3A is typically the best choice where selectivity is crucial, while 4A offers a good balance for general drying purposes with broader application possibilities.
Regenerating and Drying Molecular Sieves
A significant advantage of molecular sieves is their reusability through the regeneration process. During use, molecular sieves adsorb moisture and other gas molecules, eventually exhausting their capacity. However, targeted heating or pressure reduction allows these molecular sieves to regenerate and be ready for further cycles. This regeneration process is particularly essential in molecular sieve drying, as the sieves can be repeatedly reused without losing efficiency. This keeps drying reliable and cost-effective, especially beneficial for moisture control in industrial applications.
BERG Adsorption Materials: Molecular Sieves and Carbon Molecular Sieves
Our selection of molecular sieves and carbon molecular sieves (CMS) covers all standard applications, offering specific advantages for various industrial needs.
Molecular Sieve 4A, MS4
Molecular sieves 4A – MS4 play a crucial role in adsorption dryers as they effectively remove moisture from gases and liquids. These sieves consist of sodium aluminosilicate with uniform pore sizes of around 4 angstroms, selectively adsorbing water molecules while excluding larger impurities. The MS4 formulation enhances adsorption capacity and kinetics, improving efficiency and drying cycle speed. With their large surface area and thermal stability, molecular sieves 4A not only deliver optimal performance but also contribute to energy savings by reducing regeneration frequency. Their reliability and effectiveness make them indispensable in various industrial applications where moisture control is critical. We primarily use them for heat-regenerated air adsorption dryers and desiccant air dryers (cold adsorption).
Zeolite ZEO 13X
Zeolite Type ZEO 13X is an effective adsorption material used in oxygen generators. It acts as a molecular sieve, separating oxygen molecules from other gases in the air by adsorbing nitrogen and other gases. This process generates a stream of pure oxygen, essential for various applications. ZEO 13X is crucial in medical settings for patients needing pure oxygen and is also employed in industries like welding and metalworking, where high oxygen concentrations are required. ZEO 13X is widely recognised for its reliability and efficiency in producing pure oxygen.
Carbon Molecular Sieves (CMS)
Carbon molecular sieves (CMS) such as CMS 260, CMS 330, and CMS 360 are widely used in nitrogen generators. These materials are excellent for removing oxygen molecules from compressed air, generating high-purity nitrogen. Each CMS type – 260, 330, and 360 – has a unique pore size distribution that allows for customisation to specific nitrogen purity requirements. CMS 260 is best suited for applications requiring very pure nitrogen, while CMS 330 and 360 are more versatile for general nitrogen production. Known for their efficiency, durability, and cost-effectiveness, these CMS types are popular in industries such as food packaging, electronics, and pharmaceuticals. By effectively separating nitrogen from other gases, CMS 260, 330, and 360 ensure a reliable supply of pure nitrogen for various industrial processes.
Activated Carbon Adsorbent in Carbon Towers
We also provide activated carbon adsorbent in carbon towers as spare parts, a porous form of carbon with a large surface area and numerous pores. This structure allows for effective adsorption of gases and pollutants such as volatile organic compounds (VOCs), odours, and impurities. The high adsorption capacity of activated carbon makes it a reliable solution for improving industrial air quality and ensuring clean, healthy environments.
Features of BERG Adsorption Materials
BERG's adsorption materials are known for their durability and high efficiency. Our products are manufactured in Europe and meet the highest quality standards to ensure optimal performance with reduced energy consumption. The combination of sustainable production and tailored solutions makes our adsorption materials a dependable choice.
Applications and Industries
BERG adsorption materials are used in various industrial fields, including:
- Food Industry: Moisture control in packaging processes and storage.
- Healthcare: Clean air drying and gas separation for medical applications.
- Automotive Industry: Use in nitrogen generators for tyre inflation.
- Manufacturing Industry: Gas separation for welding and metalworking processes.
Further Information and Services from BERG Kompressoren
Are you interested in a customised offer or have specific requirements? Our experienced team is happy to assist and provides comprehensive advice on our adsorption materials and additional compressed air solutions like compressed air tanks and oil-water separators.
Discover in our range also compressed air filters as well as many other treatment solutions.