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PSA Oxygen • Biogas • Upgrading

Oxygen Generators for Biogas Plants & Biogas Upgrading

Biogas oxygen enrichment for higher efficiency & output

Reliable on-site oxygen for anaerobic digestion, H₂S desulphurisation, CHP combustion optimisation and biomethane upgrading. Our PSA oxygen systems give biogas operators a steady, on-site O₂ supply without liquid oxygen deliveries. The result is better process control, lower logistics risk and oxygen available exactly where the plant needs it.

Biogas for oxygen generators


Technical applications for biogas oxygen enrichment

Aerobic post-treatment

Controlled oxygen supports biological polishing steps and wastewater treatment around the biogas site.

Combustion optimisation

Stable O₂ supply helps operators tune burners, boilers, flares and CHP-related combustion processes.

H₂S desulphurisation

Micro-aeration can support biological conversion of hydrogen sulphide into elemental sulphur when dosage is carefully controlled.

Biomethane upgrading

On-site oxygen can be integrated around gas conditioning and upgrading packages where a controlled oxygen source is required.

Why choose on-site PSA oxygen for biogas plants?

  • No recurring liquid oxygen deliveries or cylinder handling
  • Continuous oxygen production matched to plant demand
  • Compact skid design for new and existing biogas sites
  • Remote monitoring options for stable 24/7 operation
  • Typical ROI potential of 12–24 months depending on oxygen consumption and local energy costs

PSA oxygen biogas upgrading

A PSA oxygen system separates oxygen from ambient air and supplies the plant through buffer storage, pressure control and metered dosing. This supports predictable operation and helps reduce dependency on delivered gases.

From assessment to operation

1

Check biogas flow, oxygen demand, pressure and purity target

2

Define PSA oxygen generator, buffer tank, compressor and control package

3

Integrate with dosing, safety valves, sensors and plant PLC

4

Commission, train operators and optimise dosage based on process data

Oxygen production process

How the BERG Oxygen Generation System Is Configured

The final system is selected according to oxygen flow, target purity, required pressure, site conditions and the required level of process availability.

BERG OXYBERG on-site PSA oxygen generation system with integrated air treatment and oxygen storage
On-site PSA oxygen production, e.g. OXYBERG® 1500
Example of a complete BERG OXYBERG oxygen generation package with integrated air treatment, PSA oxygen production and oxygen storage.

Engineering parameters

Technical Configuration of a Biogas Oxygen Skid

BERG can configure the oxygen generation system around process demand, installation conditions and automation requirements. Values that depend on the selected model or project are clearly identified below and must be confirmed during engineering.

Oxygen purity
Typically 90–95% O2, model-dependent
Generator capacity
Selected according to required Nm³/h oxygen flow
Oxygen output pressure
[Confirm for selected generator and process]
Specific energy demand
[Calculate for selected purity, pressure and load profile]
Ambient temperature
[Confirm indoor, outdoor or container operating range]
Control system
Automatic operation with project-specific PLC interface options
Process monitoring
Oxygen purity, pressure and optional flow monitoring
Remote access
[Available depending on control package]
Maintenance interval
[Confirm from selected model and operating conditions]
Compressed-air quality
Project-specific treatment; ISO 8573-1 class to be confirmed
Installation concept
Standalone, skid-mounted or containerized
Conformity and standards
[Confirm applicable CE requirements and project standards]

Do not publish project-specific pressure, energy-consumption, maintenance or conformity values until they have been confirmed by BERG engineering for the selected configuration.

FAQ: oxygen for biogas plant projects

Why do biogas plants use oxygen?

Biogas plants use oxygen for controlled micro-aeration, H₂S reduction, aerobic post-treatment, combustion support and selected upgrading processes.

What purity is typical?

Many PSA oxygen systems produce about 90–95% oxygen. The exact target depends on dosing, pressure and integration requirements.

Is oxygen better than air injection?

Oxygen avoids adding large volumes of nitrogen from air, so it can be useful where gas quality, dosing precision or downstream upgrading matters.

Can the system be added to an existing digester?

Yes. Most projects can be retrofitted with oxygen generation, storage, metering and safety equipment after an engineering review.

How is safety managed?

Safe design uses correct materials, ventilation, oxygen-compatible components, pressure protection, gas detection and interlocks.

What data is needed for a quote?

Useful data includes biogas production, H₂S level, target oxygen dosage, required pressure, operating hours and installation location.

External resource: Learn more about biogas from the International Energy Agency.

Plan your on-site O₂ supply for biogas Germany and Europe

Share your flow rate, purity target and operating profile. We will help define the right PSA oxygen system for your anaerobic digester or upgrading plant.

Contact engineering