Compressed-air station
A correctly sized screw compressor, air receiver and condensate treatment can be included when no suitable plant-air source is available.
Containerized Oxygen Generator Systems for Modular On-Site O₂ Production
Plug-and-play PSA oxygen plants engineered for demanding sites
Plug-and-play PSA oxygen plants engineered as coordinated, protected packages for healthcare infrastructure, industrial processes and remote sites.
BERG configures each containerized oxygen generator around the required flow, oxygen concentration, outlet pressure, operating profile, redundancy and installation environment. The result is a modular O₂ plant with defined interfaces, reduced site assembly and one engineering partner for the complete system.
Oxygen Plant Products
O2 BOX 1700, container solution with OXYBERG 1700 and filling station
Container documentation: Assembly layout drawing, R&I Scheme, Plant description, List of electric / electronic consumers, Operation - & Maintenance Manual, List of spare & wearing parts, wiring diagram, Terminal clamp diagrams, Functions drawing, Material evidence Included. PSA OXYGEN Generator Plant (MADE IN GERMANY)Compressed Air StationAir treatment to ISO 8573-1 Class 1.4.1 Compressed Air Buffer Tank PSA oxygen Generator Product oxygen System Tank Boosting Station for high Pressure O2 Installation of plant on skid metal frame Installation of plant in Container 45” as O2 BOX
Pre-assembled integrationCoordinated before delivery
PSA oxygen on siteGenerated from ambient air
Protected modular enclosureConfigured for the location
Project-specific engineeringFlow, pressure and scope matched
A complete modular O₂ plant
What is a containerized oxygen generator?
A containerized oxygen generator is an on-site oxygen production system installed inside a protective enclosure before delivery. Instead of coordinating separate machines and site-built connections, the compressor, compressed-air treatment, PSA oxygen generator, receivers, controls and optional high-pressure equipment can be engineered as one coordinated package.
Compared with an open frame oxygen PSA package, the container adds controlled access, equipment protection and space for project-specific ventilation or climate management. It is particularly useful where a stand-alone oxygen plant, shorter site installation or a transportable technical room is required.
On-site supply
Generate oxygen from ambient air near the point of use.
Modular design
Coordinate equipment and interfaces before shipment.
Protected equipment
Configure the enclosure for defined site conditions.
Flexible scope
Match flow, pressure, storage and redundancy.
OXYBERG® system integration
What can be integrated inside the O₂ BOX?
The exact scope is selected for the process, site and applicable standards. A complete containerized oxygen generator system can include:
Air treatment
A matched dryer and staged filtration prepare compressed air to the quality required by the PSA oxygen generator.
PSA oxygen generator
OXYBERG® PSA technology produces the specified oxygen concentration and continuously monitors product-gas quality.
Buffer and product storage
Air and oxygen receivers are sized around the generation cycle, demand profile and short-term consumption peaks.
Controls and instrumentation
PLC/HMI control, oxygen analysis, pressure monitoring, alarms and defined external interfaces support automatic operation.
Optional boosting and filling
A suitable oxygen booster, high-pressure storage and filling manifold can be engineered for approved cylinder-filling applications.
Project-specific scope:
Container size, compressor, oxygen booster, HVAC, fire detection, oxygen monitoring, corrosion protection, redundancy, cylinder-filling equipment and certification are selected for the project. They are not universal standard features.
Integrated O₂ production
From compressed air to usable oxygen in one coordinated package
System performance depends on more than the PSA vessels. Compressor sizing, air quality, receiver volume, oxygen analysis, ventilation, heat management and downstream pressure requirements all influence reliable operation.
BERG Kompressoren combines compressed-air engineering with OXYBERG® oxygen-generation technology. This allows the complete oxygen plant to be designed around one operating point instead of assembled from unrelated components on site.
- Defined mechanical and electrical interfaces
- Factory-integrated controls and instrumentation
- Project documentation and commissioning support
- Service access considered during layout engineering
Oxygen-specific engineering
Designed around the installation environment and oxygen safety
A reliable containerized oxygen plant requires more than placing equipment inside a steel enclosure. BERG evaluates utilities, ambient conditions, access, heat load, oxygen-release scenarios and applicable project standards as part of system design.
Because oxygen enrichment increases combustion risk, the layout and operating concept must address ventilation, material compatibility, cleanliness, ignition-source control and safe discharge locations. Oxygen equipment must be kept free from oil and grease.
Available project-specific provisions
- Insulation, ventilation, heating or air conditioning
- Ambient-temperature and altitude adaptation
- Oxygen monitoring, alarms and emergency shutdown interfaces
- Lighting, access and maintenance clearances
- Fire detection and site-specific safety interfaces
- Noise reduction and corrosion protection
- Remote monitoring and communication interfaces
- Duty/standby concepts and backup oxygen connection
Technology selection
Containerized oxygen generator or skid-mounted package?
Both formats reduce site assembly. The right choice depends on the installation environment, required protection and project logistics.
| Selection factor | Containerized oxygen plant | Skid-mounted oxygen package |
|---|---|---|
| Installation environment | Well suited to stand-alone, remote or exposed sites when designed for those conditions. | Typically installed in a suitable plant room or protected process area. |
| Equipment protection | Enclosure, controlled access and optional climate provisions are integrated into the project. | Protection is mainly provided by the surrounding building and site infrastructure. |
| Site work | Defined utility, oxygen and ventilation interfaces can reduce mechanical and electrical work on site. | Compact in-frame assembly reduces site work but may require more surrounding infrastructure. |
| Transport and relocation | A modular enclosure supports coordinated shipment and potential relocation, subject to plant design. | Often lighter and more accessible for indoor installation and service. |
| Best fit | Remote healthcare infrastructure, field installations, industrial sites and stand-alone oxygen stations. | Facilities with an existing technical room, utilities and suitable environmental protection. |
For a building-protected installation, compare the OXYBERG® oxygen skid packages.
Applications
Modular on-site oxygen plants for healthcare and industry
Container solutions are valuable where a protected, self-contained oxygen station simplifies deployment, installation and service planning.
Hospitals and healthcare infrastructure
Project-engineered oxygen generation for central supply concepts, subject to country-specific medical-gas regulations, quality requirements and redundancy provisions.
Field hospitals and remote sites
A modular equipment room where cylinder logistics are difficult and a defined on-site oxygen source is required.
Wastewater treatment
Oxygen enrichment for selected biological treatment processes where higher transfer efficiency or additional process capacity is required.
Glass industry
On-site oxygen for oxygen-enriched combustion, selected melting processes and furnace-efficiency concepts defined by the plant operator.
Biogas and environmental processes
Controlled oxygen dosing for selected desulphurisation or process-support duties, engineered within the site’s gas and explosion-safety concept.
Aquaculture and industrial processes
Oxygen supply for selected water-treatment, aquaculture, ozone-generation, combustion or oxidation applications.
Medical-use note: Suitability for a medical oxygen application depends on the complete installation, oxygen specification, monitoring, backup concept, validation and the regulations applicable at the installation site. Final compliance must be confirmed for each project.
Correct system sizing
Data required for a containerized oxygen proposal
For initial sizing, send BERG the six key project inputs.
- Oxygen flow and required concentration
- Outlet pressure and peak demand
- Application and operating hours
- Redundancy or backup requirements
- Site conditions and applicable standards
- Available power, footprint and utilities
Related solutions
Explore BERG oxygen generation solutions
Compare the O₂ BOX with our individual PSA oxygen generators and pre-assembled skid packages.
Containerized Oxygen Generator FAQ
It is an on-site oxygen production system pre-installed in a protective enclosure. Depending on project scope, it can integrate the compressor, air treatment, PSA generator, receivers, controls, analyser and downstream equipment.
The system is pre-assembled to reduce site work, but final installation still requires the specified foundations, utilities, ventilation, oxygen connection, safety interfaces, commissioning and any local approvals.
PSA oxygen systems are normally selected around the required oxygen concentration and flow. The achievable operating point depends on the generator model, ambient conditions and project specification; BERG confirms performance in the project proposal.
Yes, where the enclosure size, heat load, ventilation, access and noise requirements allow it. A suitable existing compressed-air source can also be used after its capacity and air quality have been verified.
Yes, as a project-specific option. Booster selection, storage, filling pressure, manifold design, oxygen cleanliness and applicable cylinder-filling rules must be defined before engineering.
It can be designed for outdoor installation, but ambient temperature, solar load, humidity, wind, precipitation, altitude, corrosion category and required HVAC must be specified.
A container format can support hospital oxygen infrastructure. Suitability depends on oxygen quality, monitoring, backup supply, redundancy, validation and the medical-gas regulations applicable in the destination country.
Clearances depend on the selected equipment and container layout. BERG considers filter changes, dryer and compressor service, valve access, adsorbent vessels, analyser calibration and removal routes during layout engineering.
Sizing begins with oxygen flow, concentration, pressure and demand profile, then accounts for ambient conditions, compressed-air demand, receivers, redundancy, peak loads, future expansion and downstream boosting or filling.
Project documentation can include layout and process drawings, equipment and consumer lists, control and wiring documentation, operating and maintenance manuals, recommended spare parts and material records, depending on the agreed scope.