Nitrogen PSA Generators

Nitrogen PSA Generators

NITROBERG®  OUR PSA N2 Generators can produce the purity of %97 to %99.9999 with the Capacity of 0.9 - 272 Nm3/h.
BERG KOMPRESSOREN GmbH with INMATEC COMPETENCE SPECIAL INSTALLATION CONSTRUCTION.
Our installation construction meets the highest technical requirements for hard ONSHORE and OFFSHORE use of the oil and gas industry. In addition, Inmatec prepare special-facilities for the maritime use on ships or for the Pharma and food-stuff industry. The highest precision and quality is required in all areas of application, whether on a drilling platform or in a pharmaceutical product.

NITROBERG®️ SPECIAL FACILITIES ARE USED WHERE THE HIGHEST PERFORMANCE IS REQUIRED.
BERG with INMATEC control technology and networking technology, our engineers can access the facilities worldwide at any time in order to query operating statuses, determine possible causes of faults and initiate fault remedying measures where necessary.
The industry standard 4.0 is a real innovation for your security.
Thanks to a consistently implemented "plug and play" philosophy, each system can be used immediately!
Show 1 to 15 (from a total of 15 products)
Capacity
 
Nitrogen purity
Quality class
Residual O2 (PPM)
  97,0%
-
-
98,0%
-
-
99,0%
2,0
10000
99,5%
2,5
5000
99,9%
3,0
1000
99,99%
4,0
100
99,995%
4,5
50
99,999%
5,0
10
Nitroberg 500 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
13.3
28.4
150
150
11.9
27.9
150
150
8.9
22.7
150
150
7.6
22.6
150
150
4.8
18.9
90
150
2.4
13.3
90
150
1.8
12.7
90
150
1.3
13.1
90
150
Nitroberg 600 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
16.9
36.3
150
270
15.6
36.7
150
270
12.5
31.8
150
270
9.4
27.8
150
270
6.2
24.8
90
270
3.2
17.8
90
270
2.5
17.7
90
270
1.8
18.2
90
270
Nitroberg 700 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
25.3
54.3
270
270
23.5
55.1
270
270
18.7
47.7
270
270
14.1
41.6
270
270
9.4
37.4
150
270
4.8
26.7
150
270
3.6
25.5
150
270
2.4
24.2
150
270
Nitroberg 800 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
39.7
85.1
270
500
35.2
82.7
270
500
28.1
71.7
270
500
21.9
64.7
270
500
12.5
49.6
150
500
6.2
35.0
150
500
4.8
33.9
150
500
3.2
32.32
150
500
Nitroberg 900 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
59.3
127.0
750
750
53.3
125.0
750
750
46.1
117.7
500
750
37.4
110.7
500
750
23.0
91.4
270
500
11.6
65.0
270
500
8.8
62.2
270
500
5.8
58.6
270
500
Nitroberg 1000 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
108.8
227.5
1000
1000
92.7
205.9
1000
1000
71.0
185.8
1000
1000
57.8
167.6
1000
1000
37.2
124.6
1000
1000
23.3
109.5
1000
1000
16.6
86.8
1000
1000
10.6
71.3
1000
1000
Nitroberg 1100 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
126.3
264.2
1500
1500
107.1
240.2
1500
1500
86.6
228.9
1500
1500
72.3
209.4
1500
1500
47.7
159.7
1000
1000
27.6
129.9
1000
1000
20.8
108.4
1000
1000
14.1
94.5
1000
1000
Nitroberg 1200 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
189.8
396.9
2000
2000
159.5
358.0
2000
2000
128.5
339.6
1500
1500
108.4
314.1
1500
1500
71.2
238.2
1500
1500
41.4
194.6
1000
1000
31.2
162.6
1000
1000
21.1
141.8
1000
1000
Nitroberg 1300 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
234.4
490.3
2000
2000
204.7
459.5
2000
2000
159.8
422.2
2000
2000
133.7
387.5
2000
2000
90.4
302.5
2000
2000
50.0
235.1
1500
1500
38.1
198.7
1500
1500
26.2
176.4
1500
1500
Nitroberg 1400 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
336.1
702.9
3000
4000
293.8
659.5
3000
4000
230.0
607.7
2500
3000
191.6
555.0
2000
2000
126.7
424.0
1500
2000
73.4
345.0
1500
2000
55.4
289.0
1000
2000
37.6
252.9
1000
2000
Nitroberg 1500 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
398.6
833.5
4000
4000
348.8
782.9
4000
4000
273.5
722.6
3000
4000
227.7
659.7
3000
4000
150.0
501.9
2000
3000
87.1
409.0
2000
3000
65.8
343.3
2000
3000
44.5
299.6
2000
3000
Nitroberg 1600 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
522.9
1093.4
6000
10000
498.5
1118.8
6000
10000
389.6
1029.4
6000
8000
325.2
942.3
4000
6000
214.6
718.2
4000
6000
124.4
585.3
3000
6000
93.9
489.3
3000
5000
63.4
426.0
3000
5000
Nitroberg 1700 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
823.3
1721.9
10000
10000
720.3
1616.7
10000
10000
563.3
1488.4
8000
10000
469.9
1361.4
5000
8000
309.8
1036.6
5000
8000
179.2
842.8
3000
6000
135.6
707.1
3000
6000
92.1
619.0
3000
6000
Nitroberg 1800 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
1029.1
2152.3
10000
12000
900.9
2022.0
10000
12000
704.1
1860.4
10000
12000
602.2
1744.9
6000
8000
387.7
1297.3
6000
8000
224.4
1055.5
4000
6000
169.6
884.1
4000
6000
114.8
772.1
4000
6000
Nitroberg 1900 N2, Nm3/h
Comp.air, Nm3/h
Product vessel (l)
Comp.air vessel (l)
1234.9
2582.7
14000
16000
1080.6
2425.3
14000
16000
845.0
2232.7
12000
16000
722.8
2094.2
12000
12000
465.5
1557.7
8000
12000
269.8
1268.8
6000
8000
204.2
1064.2
4000
8000
138.6
931.8
4000
8000

*For larger sizes and special requests, please contact us. The price quote is available on request.

 

-Food and Beverage Applications; Nitrogen gas is a popular gas in the food industry. It is used in order to prolong the shelf life of food packages in a healthy manner and to protect them from microorganisms or to protect the fluid raw material during production. Moreover, as nitrogen gas cannot be metabolized and adsorbed by microorganisms, they protect the existence in the environment and the creation of a vacuum environment inside the package is prevented. Dry nuts, chips, confectionary, coffee, tea and dried foods are among the examples to be given in this field.
Food Gas, As different than packaging dry nuts, food gas applications use nitrogen gas produced in the generator to mix with CO2 and to send to the packages. Due to the bacteriostatic and fungal static properties of CO2 gas, microorganisms are prevented from developing on products such as meat, chicken and dairy products which have been subject to advanced procedures. This practice is used for packaging products such as pastry, chicken-meat which have undergone advanced procedures, milk and dairy products, ravioli, sausages-salami.
Blanket – Fruit Juice and Carbonated Beverages, Blanket applications are mostly used at fruit juice and carbonated beverage packaging facilities. Nitrogen is used to remove the oxygen inside the packaged bottle and a modified atmosphere is created as a result. This way, product’s shelf life is also prolonged. 
Production, While transferring fluid raw materials such as hot cacao, nitrogen gas is given to prevent burning or spoiling as a result of contact with oxygen in the pipeline. This way, whilst production continues without any raw material loss, transfer of the fluid is supported as a driving power.

 

- Vegetable Oils Applications;  Atmospheric oxygen causes a chemical reaction when fatty acid attacks triglyceride molecules. Oxygen and humidity is removed from the environment thanks to nitrogen gas practices and oil’s structure is preserved.

BlanketNitrogen gas creates an inert atmosphere inside the storage tanks and ensures that the oxygen and humidity is removed. Products remain stable and they are stored in a humid free environment without changing the amount of acidity and the taste does not change. The pressure of the nitrogen gas compressed into blanket tanks is increased to help with the transfer of the oil.

Line and Bottle Cleaning and DryingDue to the hygiene requirement in food processes, this application type that is constantly applied keeps equipment and pipelines free of any microbiological contamination and oxygen increase (rust) and they are swept with compressed nitrogen gas for this purpose.  Before oil is filled, bottles are filled with dry and clean nitrogen to remove any gas and dusts inside the bottle. This way, oxidization reactions are prevented. After the bottles are filled, the space left at the top is filled with nitrogen gas.

 

- Oil and Gas Applications and power plant applications; These plants which are generally established at those locations far away from the cities need nitrogen gas where İdeal Makina provides significant advantages by offering these plants the possibility to generate their own gas “on-site”. Blanket is created on demineralized water tanks with nitrogen gas and water’s conductivity is prevented from increasing. Nitrogen gas is used to ensured that the mechanical seals of turbo compressors are leakproof. Nitrogen gas is used to wash and prevent corrosion and rusting when the boilers and pipelines are not in use. In order to calculate the calorific value of raw materials such as coal before they burn accurately and to purify them of other factors such as humidity and oil, nitrogen gas is used.

 

- Laser Cutting industry Applications; Nitrogen gas, which is used in the laser cutting industry to capture a quality cutting surface, is used to remove oxidation due to its inert gas feature and to remove burrs under the machine by means of pressure.
CO2 Laser Machines, In CO2 laser machines, the generation of the laser beam is based on a CO2-weighted gas mixture. While nitrogen gas is used to clean the particle, other gas and water vapor in the beam path inside the bench, it also acts as a cooler. In addition, thanks to the pressurized nitrogen gas, oxidation and similar reactions can be prevented during cutting and slag formation is not observed on the cutting surface. CO2 benches can cut thicker and harder metals than other types thanks to nitrogen.
Fiber Laser Machines, Fiber laser cutting machines have become widespread in recent years. These machines, which are faster than CO2 machines, process relatively thinner metals. Since the laser beams are carried via fiber cables, there is no need for beam path cleaning. Pressurized nitrogen gas is transmitted directly to the cutting area, resulting in an increase in cutting quality. Another advantage of nitrogen gas is that it provides faster cutting compared to other gases thanks to its thrust force.
No oxidation appears on the cutting surface when cutting with nitrogen gas in Stainless Steel. But nitrogen gas must be of high purity. The high purity nitrogen gas produced with NITROBERG® Generators guarantees bright and burr-free cutting surfaces.
Since aluminum sheet is softer than other sheets, the oxygen present in the environment during cutting causes yellowing of the cutting surface. In addition, the cutting surface is cooled by using nitrogen gas during cutting and burrs on the surface are prevented.

 

- Electronics and Communication industry Applications; Nitrogen gas is used within the electronics and communication industry to prevent oxidation by ensuring an oxygen-free environment during the assembly of circuit cards, packaging and soldering procedures and it ensures superior quality products are obtained. Nitrogen gas ensures that several errors are eliminated.
Lead-free Solderingnitrogen gas is used to eliminate a number of errors. It is possible to prevent the oxidation layer on metal surfaces. The resistance of joint points of the solders are increased. Less clinker is accumulated on the surfaces where the procedures take place. One of the most important mistakes which causes Head-In-Pillow problem can be prevented. And together with all of these advantages, workmanship costs are reduced for production.
Soldering After Remelting, Nitrogen gas is used inside remelting ovens to reduce a number of errors. It is possible to prevent the oxidation layer on metal surfaces. Resistance of the joints on the solders are increased. Less clinker is accumulated on the surfaces where procedures take place. One of the most crucial mistakes, which is the Head-in-Pillow problem can be prevented via this method. 
Protective Atmosphere During Assembly, The nitrogen gas used during assembly allows lower procedure temperatures. Moreover, it ensures that the procedures can be done with ease and allows the creation of a wider process window.
Effective Production with NITROBERG®, BERG reduces the rate of erroneous production within solder ovens thanks to the systems that it establishes with German INMATEC Nitrogen Generators. One of the primary errors in this sense is called Head-In-Pillow error. Highly pure nitrogen gas prevents these errors and production becomes more effective. In general, it is possible to save time, temperature and costs during production.

 

- Pharmacutical Applications; 
- High pressure nitrogen gas is used to ensure that the chemical products are carried from one tank to the other in a safe manner.
- The equipment used during production and for analytical assays may be cleaned by purging with nitrogen gas to remove the oxygen and water vapour within process lines.
- Blanket with nitrogen prevents contamination from the air such as humidity and bacteria, creates an inert atmosphere, protects the products and prevents any lumps to be formed.
- Nitrogen gas is used to manufacture API (Active Pharmaceutical Ingredient) and to manufacture final drug products. It is used to create the appropriate atmosphere during sterile packaging and during filter control tests.

 

- Chemichals industry Applications; Nitrogen gas is most commonly used within the chemicals industry during the inertization, sweeping and blanket procedures of flammable and explosive chemicals by preventing their contact with air or oxygen.
BlanketingDuring tank blanketing, nitrogen is frequently used to reduce the risk of burning highly flammable materials, to prevent the oxidation of the materials that are stored and to eliminate product losses which occur as a result of vaporization. Moreover, it is also used to protect the chemicals from other factors coming from the air such as humidity and particles and to prevent the harmful vapor from spreading into the atmosphere air that we breathe.
Transfer, High pressure nitrogen gas is used to transfer chemical products from one tank to another tank in a safe manner.
Sweeping, Nitrogen is used to remove atmosphere residue oxygen and humidity found in procedure areas such as tanks, silos and pipelines in a safe manner. Sweeping procedure protects procedure areas from contamination and chemical reactions.
Production, Practices such as drying and mixing processes which cause oxidation reactions in chemical production areas can be taken under control with an atmosphere comprised of nitrogen.