Nitrogen PSA Generators

Nitrogen PSA Generators

NITROBERG®  OUR PSA N2 Generators can produce the purity of %97 to %99.9999 with the Capacity of 0.9 - 272 Nm3/h.
BERG KOMPRESSOREN GmbH with INMATEC COMPETENCE SPECIAL INSTALLATION CONSTRUCTION.
Our installation construction meets the highest technical requirements for hard ONSHORE and OFFSHORE use of the oil and gas industry. In addition, Inmatec prepare special-facilities for the maritime use on ships or for the Pharma and food-stuff industry. The highest precision and quality is required in all areas of application, whether on a drilling platform or in a pharmaceutical product.

NITROBERG®️ SPECIAL FACILITIES ARE USED WHERE THE HIGHEST PERFORMANCE IS REQUIRED.
BERG with INMATEC control technology and networking technology, our engineers can access the facilities worldwide at any time in order to query operating statuses, determine possible causes of faults and initiate fault remedying measures where necessary.
The industry standard 4.0 is a real innovation for your security.
Thanks to a consistently implemented "plug and play" philosophy, each system can be used immediately!
Show 1 to 16 (from a total of 16 products)
Capacity
 
Nitrogen purity
Quality
Residual O2 (PPM)
  95,0%
-
-
97,0%
-
-
98,0%
-
-
99,0%
2,0
10000
99,5%
2,5
5000
99,9%
3,0
1000
99,99%
4,0
100
99,995%
4,5
50
99,999%
5,0
10
Nitroberg 1150 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
5.7
10.8
150
150
4.7
9.9
150
150
4.1
9.4
150
150
3.2
8.0
150
150
2.6
7.5
150
150
1.6
6.2
150
90
0.9
5.0
150
90
0.7
4.6
150
90
0.4
3.2
150
90
Nitroberg 1250 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
10.8
20.5
150
150
8.7
18.3
150
150
7.9
18.2
150
150
5.8
14.5
150
150
5.1
14.8
150
150
3.2
12.5
150
90
1.3
7.2
150
90
1.1
7.5
150
90
0.9
6.8
150
90
Nitroberg 1280 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
16.5
31.4
150
150
13.4
28.1
150
150
12.0
27.6
150
150
9.0
22.5
150
150
7.7
22.3
150
150
4.8
18.7
150
90
2.4
13.2
150
90
1.8
12.6
150
90
1.3
10.4
150
90
Nitroberg 1350 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
20.8
39.5
270
270
17.1
35.9
270
270
15.8
36.3
270
270
12.6
31.5
270
150
9.5
27.6
270
150
6.3
24.6
270
90
3.2
17.6
270
90
2.5
17.5
270
90
1.8
14.4
270
90
Nitroberg 1450 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
31.2
59.3
270
270
25.6
53.8
270
270
23.7
54.5
270
270
18.9
47.3
270
270
14.2
41.2
270
270
9.5
37.1
270
150
4.8
26.4
270
150
3.6
25.2
270
150
2.4
19.2
270
150
Nitroberg 1550 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
49.2
93.5
500
500
40.1
84.2
500
500
35.6
81.9
500
500
28.4
71.0
500
270
22.1
64.1
500
270
12.6
49.1
500
150
6.3
34.7
500
150
4.8
33.3
500
150
3.2
25.6
500
150
Nitroberg 1650 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
84.0
159.6
1000
1000
59.9
125.8
1000
1000
53.8
123.7
1000
1000
46.6
116.5
1000
500
37.8
109.6
1000
500
23.2
90.5
1000
270
11.7
64.4
1000
270
8.8
61.3
1000
270
5.8
46.4
1000
270
Nitroberg 9000 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
122.1
225.8
1500
1000
109.9
225.3
1500
1000
93.60
205.9
1500
1000
71.7
185.7
1500
1000
58.40
165.8
1500
1000
37.6
123.3
1000
1000
23.6
108.8
1000
1000
16.8
85.8
1000
1000
10.7
70.5
1000
1000
Nitroberg 9100 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
145.6
269.3
1500
1500
127.6
261.5
1500
1500
108.1
237.8
1500
1500
87.5
226.6
1500
1500
73.0
207.3
1500
1500
48.2
158.1
1000
1000
27.9
128.6
1000
1000
21.0
107.3
1000
1000
14.2
93.5
1000
1000
Nitroberg 9200 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
219.4
405.8
1500
1000
191.7
392.9
1500
1000
161.1
354.4
1500
1000
129.8
336.1
1500
1000
109.5
310.9
1500
1000
71.9
235.8
1000
1000
41.8
192.7
1000
1000
31.5
160.9
1000
1000
21.3
140.3
1000
1000
Nitroberg 9300 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
270.8
500.9
2000
2000
236.8
485.4
2000
2000
206.8
454.9
2000
2000
161.4
418.0
2000
2000
135.1
383.6
2000
2000
91.3
299.4
2000
1000
50.5
232.8
2000
1000
38.5
196.7
2000
1000
26.5
174.6
2000
1000
Nitroberg 9400 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
387.7
717.25
4000
2500
339.5
695.9
4000
2500
296.8
652.9
4000
2500
232.3
601.6
2500
2500
193.5
549.5
2000
2500
128.0
419.8
1500
2000
74.1
341.6
1500
2000
56.0
286.1
1000
2000
38.0
250.4
1000
2000
Nitroberg 9500 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
459.6
850.2
6000
5000
402.6
825.3
6000
5000
352.3
775.0
6000
4000
276.2
715.3
4000
4000
230.0
653.2
4000
3000
151.5
496.9
4000
3000
88.0
405.6
3000
2000
66.5
339.8
3000
2000
45.0
296.5
3000
2000
Nitroberg 9600 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
655.2
1212.1
10000
10000
528.1
1082.6
10000
10000
503.5
1107.7
10000
8000
393.5
1019.1
8000
8000
328.5
932.9
6000
7000
216.8
711.1
6000
5000
125.7
579.4
6000
3000
94.8
484.4
5000
3000
64.0
421.7
5000
3000
Nitroberg 9700 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
950.0
1757.5
14000
12000
831.6
1704.7
12000
10000
727.6
1600.7
10000
10000
569.0
1473.7
10000
10000
474.6
1347.8
8000
7000
312.9
1026.3
8000
5000
181.0
834.4
8000
3000
137.0
700.0
6000
3000
93.0
612.8
6000
3000
Nitroberg 9800 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
1187.3
2196.5
16000
16000
1039.5
2130.9
16000
16000
910.0
2002.0
14000
14000
711.2
1842.0
14000
12000
608.3
1727.5
12000
10000
391.6
1284.4
10000
7000
226.7
1045.0
8000
5000
171.3
875.3
6000
3000
116.0
764.4
6000
3000
Nitroberg 9900 N2, Nm3/h
Comp.air, Nm3/h
Comp.air vessel
Nitrogen vessel
1424.8
2635.8
20000
20000
1247.4
2557.1
20000
16000
1091.5
2401.3
20000
16000
853.5
2210.5
16000
14000
730.1
2073.4
16000
12000
470.2
1542.2
12000
10000
272.5
1256.2
10000
7000
206.2
1053.6
8000
5000
140.0
922.6
8000
4000

*For larger sizes and special requests, please contact us. The price quote is available on request.

 

-Food and Beverage Applications; Nitrogen gas is a popular gas in the food industry. It is used in order to prolong the shelf life of food packages in a healthy manner and to protect them from microorganisms or to protect the fluid raw material during production. Moreover, as nitrogen gas cannot be metabolized and adsorbed by microorganisms, they protect the existence in the environment and the creation of a vacuum environment inside the package is prevented. Dry nuts, chips, confectionary, coffee, tea and dried foods are among the examples to be given in this field.
Food Gas, As different than packaging dry nuts, food gas applications use nitrogen gas produced in the generator to mix with CO2 and to send to the packages. Due to the bacteriostatic and fungal static properties of CO2 gas, microorganisms are prevented from developing on products such as meat, chicken and dairy products which have been subject to advanced procedures. This practice is used for packaging products such as pastry, chicken-meat which have undergone advanced procedures, milk and dairy products, ravioli, sausages-salami.
Blanket – Fruit Juice and Carbonated Beverages, Blanket applications are mostly used at fruit juice and carbonated beverage packaging facilities. Nitrogen is used to remove the oxygen inside the packaged bottle and a modified atmosphere is created as a result. This way, product’s shelf life is also prolonged. 
Production, While transferring fluid raw materials such as hot cacao, nitrogen gas is given to prevent burning or spoiling as a result of contact with oxygen in the pipeline. This way, whilst production continues without any raw material loss, transfer of the fluid is supported as a driving power.


- Vegetable Oils Applications;  Atmospheric oxygen causes a chemical reaction when fatty acid attacks triglyceride molecules. Oxygen and humidity is removed from the environment thanks to nitrogen gas practices and oil’s structure is preserved.

BlanketNitrogen gas creates an inert atmosphere inside the storage tanks and ensures that the oxygen and humidity is removed. Products remain stable and they are stored in a humid free environment without changing the amount of acidity and the taste does not change. The pressure of the nitrogen gas compressed into blanket tanks is increased to help with the transfer of the oil.

Line and Bottle Cleaning and DryingDue to the hygiene requirement in food processes, this application type that is constantly applied keeps equipment and pipelines free of any microbiological contamination and oxygen increase (rust) and they are swept with compressed nitrogen gas for this purpose.  Before oil is filled, bottles are filled with dry and clean nitrogen to remove any gas and dusts inside the bottle. This way, oxidization reactions are prevented. After the bottles are filled, the space left at the top is filled with nitrogen gas.


- Oil and Gas Applications and power plant applications; These plants which are generally established at those locations far away from the cities need nitrogen gas where İdeal Makina provides significant advantages by offering these plants the possibility to generate their own gas “on-site”. Blanket is created on demineralized water tanks with nitrogen gas and water’s conductivity is prevented from increasing. Nitrogen gas is used to ensured that the mechanical seals of turbo compressors are leakproof. Nitrogen gas is used to wash and prevent corrosion and rusting when the boilers and pipelines are not in use. In order to calculate the calorific value of raw materials such as coal before they burn accurately and to purify them of other factors such as humidity and oil, nitrogen gas is used.

 

- Laser Cutting industry Applications; Nitrogen gas, which is used in the laser cutting industry to capture a quality cutting surface, is used to remove oxidation due to its inert gas feature and to remove burrs under the machine by means of pressure.
CO2 Laser Machines, In CO2 laser machines, the generation of the laser beam is based on a CO2-weighted gas mixture. While nitrogen gas is used to clean the particle, other gas and water vapor in the beam path inside the bench, it also acts as a cooler. In addition, thanks to the pressurized nitrogen gas, oxidation and similar reactions can be prevented during cutting and slag formation is not observed on the cutting surface. CO2 benches can cut thicker and harder metals than other types thanks to nitrogen.
Fiber Laser Machines, Fiber laser cutting machines have become widespread in recent years. These machines, which are faster than CO2 machines, process relatively thinner metals. Since the laser beams are carried via fiber cables, there is no need for beam path cleaning. Pressurized nitrogen gas is transmitted directly to the cutting area, resulting in an increase in cutting quality. Another advantage of nitrogen gas is that it provides faster cutting compared to other gases thanks to its thrust force.
No oxidation appears on the cutting surface when cutting with nitrogen gas in Stainless Steel. But nitrogen gas must be of high purity. The high purity nitrogen gas produced with NITROBERG® Generators guarantees bright and burr-free cutting surfaces.
Since aluminum sheet is softer than other sheets, the oxygen present in the environment during cutting causes yellowing of the cutting surface. In addition, the cutting surface is cooled by using nitrogen gas during cutting and burrs on the surface are prevented.

 

- Electronics and Communication industry Applications; Nitrogen gas is used within the electronics and communication industry to prevent oxidation by ensuring an oxygen-free environment during the assembly of circuit cards, packaging and soldering procedures and it ensures superior quality products are obtained. Nitrogen gas ensures that several errors are eliminated.
Lead-free Solderingnitrogen gas is used to eliminate a number of errors. It is possible to prevent the oxidation layer on metal surfaces. The resistance of joint points of the solders are increased. Less clinker is accumulated on the surfaces where the procedures take place. One of the most important mistakes which causes Head-In-Pillow problem can be prevented. And together with all of these advantages, workmanship costs are reduced for production.
Soldering After Remelting, Nitrogen gas is used inside remelting ovens to reduce a number of errors. It is possible to prevent the oxidation layer on metal surfaces. Resistance of the joints on the solders are increased. Less clinker is accumulated on the surfaces where procedures take place. One of the most crucial mistakes, which is the Head-in-Pillow problem can be prevented via this method. 
Protective Atmosphere During Assembly, The nitrogen gas used during assembly allows lower procedure temperatures. Moreover, it ensures that the procedures can be done with ease and allows the creation of a wider process window.
Effective Production with NITROBERG®, BERG reduces the rate of erroneous production within solder ovens thanks to the systems that it establishes with German INMATEC Nitrogen Generators. One of the primary errors in this sense is called Head-In-Pillow error. Highly pure nitrogen gas prevents these errors and production becomes more effective. In general, it is possible to save time, temperature and costs during production.

 

- Pharmacutical Applications; 
- High pressure nitrogen gas is used to ensure that the chemical products are carried from one tank to the other in a safe manner.
- The equipment used during production and for analytical assays may be cleaned by purging with nitrogen gas to remove the oxygen and water vapour within process lines.
- Blanket with nitrogen prevents contamination from the air such as humidity and bacteria, creates an inert atmosphere, protects the products and prevents any lumps to be formed.
- Nitrogen gas is used to manufacture API (Active Pharmaceutical Ingredient) and to manufacture final drug products. It is used to create the appropriate atmosphere during sterile packaging and during filter control tests.

 

- Chemichals industry Applications; Nitrogen gas is most commonly used within the chemicals industry during the inertization, sweeping and blanket procedures of flammable and explosive chemicals by preventing their contact with air or oxygen.
BlanketingDuring tank blanketing, nitrogen is frequently used to reduce the risk of burning highly flammable materials, to prevent the oxidation of the materials that are stored and to eliminate product losses which occur as a result of vaporization. Moreover, it is also used to protect the chemicals from other factors coming from the air such as humidity and particles and to prevent the harmful vapor from spreading into the atmosphere air that we breathe.
Transfer, High pressure nitrogen gas is used to transfer chemical products from one tank to another tank in a safe manner.
Sweeping, Nitrogen is used to remove atmosphere residue oxygen and humidity found in procedure areas such as tanks, silos and pipelines in a safe manner. Sweeping procedure protects procedure areas from contamination and chemical reactions.
Production, Practices such as drying and mixing processes which cause oxidation reactions in chemical production areas can be taken under control with an atmosphere comprised of nitrogen.